On Mon, Nov 29, 2010 at 3:32 PM, Kirk Wallace
<kwall...@wallacecompany.com> wrote:
> On Mon, 2010-11-29 at 14:43 -0500, Colin Kingsbury wrote:
>> It's not magic and won't make the machine "more precise," but it would make 
>> it
>> more fault-tolerant and that seems significant.
>
> Maybe not tolerant, but it's nice to get a warning when a step or two
> are missed and otherwise is not obvious.

I think it would be better than a warning---let's say you set an
excessive feedrate; the tool will still cut some material on a failed
step, so repeating it might finally bring the tool into the desired
position. If an encoder provides a reliable feedback, it could result
in a machine that misses steps but maintains precise position control.

Of course there are situations when repeating the failed step sequence
isn't going to improve anything (e.g. resonance). Even then, early
indication of a following error lets the machine change the move
parameters before the part is ruined.

The main difficulty is conceptual: stepper motor systems were always
based on number of steps being the control variable. With encoders in
the mix, do we keep steps as the main control variable and use
encoders as a cross-check and/or a failure detector, or do we switch
to encoders as a primary feedback source, or do we switch between them
depending on some criteria??

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