Hi everybody;

I did some back of the napkin measuring this evening, with an eye toward 
building a vice for wood to hang down over the left front edge of the table 
of my micro mill, then either strip an old wallered out bearings B&D 
router, the crap they sold 20 years ago for $29.95, replace its bearings 
after pushing the shaft out of the armature leaving me with a shaft & the 
bit collet (1/4" only, thats fine), which I would then bore a piece of 
water pipe for the fresh bearings.  Attach that with some u-bolts to an alu 
plate bolted to the front face of the mills head casting so that this 
spindle is offset to the left about 7 or 8", and forward about 3".  I have 
the alu, so a 3/4" thick plate is not out of the question.  Drive, I am 
thinking could be some sort of a belt with about a 4" pulley on a shaft 
inserted into a 1/2" collet in the existing spindle, to about a 1.25" 
pulley on the B&D spindle shaft right above the collet.  Leaning toward a 
1/4" o-ring type of belt.  Run time at any one time probably under 3 
minutes so heat shouldn't be a huge problem.  Pulleys & such I can make.

This would be used to carve a tenon on the end of a stick of harder wood, 
something I don't have the precision to do accurately enough on my cheap 
table saw with a tenon sled straddling the fence, mainly because I have no 
way to advance the fence by .002" for the final, fits exactly cut.  Nor can 
I cut the rounded corners on the table saw, plus the blade height wiggles 
or vibrates down about .0005" every time I hit the start switch, so even 
with an ATB+F blade, clean tenon shoulders just aren't possible.

Has anybody ever done something similar, and can offer me some hints, like 
where to buy a _decent_ set of bearings to replace those busted skate wheel 
bearings B&D used.  Without paying $30/copy?

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
<http://tinyurl.com/ddg5bz>
<http://www.cantrip.org/gatto.html>
No matter how cynical you get, it's impossible to keep up.

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