Roland,

You might be interested in some of the work I've done on this:
http://ckcnc.wordpress.com/2011/02/13/we-have-a-winner/

I solved the problem by adding a 25-key keypad, so there's both an MPG and
buttons for continuous feed of any axis. I think the continuous feed is very
useful for using the mill in pseudo-manual mode.

I've experimented with a variety of encoders for the MPG, and I definitely
prefer detents. So far, my favorite of the bunch is a Grayhill 32-count
encoder, which retails for $26 at the usual places going down to I think
half that in quantities of 100. It's an optical encoder so the output is
very clean and reliable. I've also experimented with some mechanical ones
that cost closer to $3 each, but they are less reliable; that is, if you
move them slowly, one click = one pulse, but if you start rotating them at a
steady rate, 10 clicks might equal 5 or 8 pulses. This was with no effort to
smooth the signal in any way, so YMMV.

The hardest part for me has been the keypad. The approach I've done in the
video linked above actually feels nicer in the hand than it looks, and while
not NEMA-rated, should hold up well for ordinary usage. But it's fussy to
fabricate and have it not look, well, homemade. Membrane keypads would
simplify this greatly, but at non-trivial cost, and without the benefit of
allowing end-users to make their own custom keypads.

On Fri, Mar 25, 2011 at 7:15 AM, Roland Jollivet
<[email protected]>wrote:

> Hi All
>
> I'm looking at manufacturing low cost OEM MPG's and just wanted to field
> opinion on the wheel.
>
> Some have a knob on them, while others have a few indents in the wheel.
> Personally I see the indent as preferable, as in not getting bumped/bent,
> but just wanted to see if there was some consensus or convincing arguments
> for either.
> Since this list has the brightest people around, I thought it's the best
> place to ask ;-)
>
> Yes, best option is to provide both.
>
> Regards
> Roland
>
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