I did roll my own - let me know if you want me to send the Eagle PCB files
and BOM.

DougM

On Tue, Jun 14, 2011 at 1:20 PM, Peter Loron <pet...@standingwave.org>wrote:

> On 06/14/2011 08:53 AM, Kirk Wallace wrote:
> > On Mon, 2011-06-13 at 13:47 -0700, Peter Loron wrote:
> >> Hello, folks. Can anybody comment on using hall effect switches on a 3
> >> axis mill for limit / home switches? Seems like they would have some
> >> possible advantages over physical contact switches.
> >>
> >> Thanks.
> >>
> >> -Pete
> > My Hardinge lathe uses Hall limit and home sensors. The Z axis target
> > magnet is small and mounted such that there is minor protection from
> > chips. There is a small gap between the magnet and sensors when aligned.
> > If chips are in the magnet area, they get wiped off, but not too small
> > such that small chips don't bind in the gap. the magnets are weak enough
> > to have largesh chips fall off. The trip location accuracy only needs to
> > be within about 2 or 3mm because, in my case, the home sensor is used in
> > conjunction with the screw encoder index, which should be accurate
> > to .002mm or better. What I like about Hall sensors is that they are
> > machining fluid proof and will practically never wear out or change the
> > trip point or behavior over time. I tend to think using mechanical
> > micro-switches is silly, but a lot people use them to good effect. The
> > Hardinge Z axis uses a Hall sensor with magnet in a micro-switch
> > housing:
> >
> http://sensing.honeywell.com/index.cfm?ci_id=154286&la_id=1&Ne=7&sid=1308EB555700&ci_id=154286&N=3591+4294966517&la_id=1
> > Short URL: http://alturl.com/v2jzu
> >
> > These are mounted in a location well protected from chips, but the area
> > is not sealed from coolant, which is fine because the sensors don't mind
> > fluids.
> >
> > The Z sensors are in an aluminum threaded barrel similar to this one:
> >
> http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=480-3256-ND
> > Short URL: http://alturl.com/netsd
> >
> > They tend to be expensive, but it should not be too difficult to machine
> > a barrel and pot an IC sensor with leads into it
>
> Yeah, I'm going to roll my own...I have a pile of Allegro sensors here.
> Also, retail on the Honeywell sensors is probably more that I've got
> invested into the whole mill...  :-)
>
> -Pete
>
>
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