On 06/14/2011 08:53 AM, Kirk Wallace wrote:
> On Mon, 2011-06-13 at 13:47 -0700, Peter Loron wrote:
>> Hello, folks. Can anybody comment on using hall effect switches on a 3
>> axis mill for limit / home switches? Seems like they would have some
>> possible advantages over physical contact switches.
>>
>> Thanks.
>>
>> -Pete
> My Hardinge lathe uses Hall limit and home sensors. The Z axis target
> magnet is small and mounted such that there is minor protection from
> chips. There is a small gap between the magnet and sensors when aligned.
> If chips are in the magnet area, they get wiped off, but not too small
> such that small chips don't bind in the gap. the magnets are weak enough
> to have largesh chips fall off. The trip location accuracy only needs to
> be within about 2 or 3mm because, in my case, the home sensor is used in
> conjunction with the screw encoder index, which should be accurate
> to .002mm or better. What I like about Hall sensors is that they are
> machining fluid proof and will practically never wear out or change the
> trip point or behavior over time. I tend to think using mechanical
> micro-switches is silly, but a lot people use them to good effect. The
> Hardinge Z axis uses a Hall sensor with magnet in a micro-switch
> housing:
> http://sensing.honeywell.com/index.cfm?ci_id=154286&la_id=1&Ne=7&sid=1308EB555700&ci_id=154286&N=3591+4294966517&la_id=1
> Short URL: http://alturl.com/v2jzu
>
> These are mounted in a location well protected from chips, but the area
> is not sealed from coolant, which is fine because the sensors don't mind
> fluids.
>
> The Z sensors are in an aluminum threaded barrel similar to this one:
> http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=480-3256-ND
> Short URL: http://alturl.com/netsd
>
> They tend to be expensive, but it should not be too difficult to machine
> a barrel and pot an IC sensor with leads into it

Yeah, I'm going to roll my own...I have a pile of Allegro sensors here. 
Also, retail on the Honeywell sensors is probably more that I've got 
invested into the whole mill...  :-)

-Pete

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