I had this problem on my gantry router. It turned out to be that the x and y 
axes were slightly out of square to each other.


>________________________________
>From: Chris Reynolds <c_reynolds2...@yahoo.com>
>To: "emc-users@lists.sourceforge.net" <emc-users@lists.sourceforge.net>
>Sent: Saturday, August 13, 2011 11:18 PM
>Subject: [Emc-users] holes that aren't pefectly round
>
>In the past whenever I've machined holes they end up not perfectly round. I 
>wondered if part of that could be because of the backlash compensation or some 
>other setting that I have. I don't think my machine has that much play in it 
>that it would cause circles to come out like that. 
>
> 
>Chris 
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