Chris Reynolds wrote:
> In the past whenever I've machined holes they end up not perfectly round. I 
> wondered if part of that could be because of the backlash compensation or 
> some other setting that I have. I don't think my machine has that much play 
> in it that it would cause circles to come out like that. 
>   
Well, HOW out of round are they?  Typically, you get a 4-lobed pattern, 
where each quadrant is displaced
by a tiny amount.  You can see this, or even feel it, with a telescoping 
hole gauge or inside mike.

Another source of error is orthogonality error, ie. the X and Y axes are 
not perfectly square to each
other.  An offshoot of this is "rocking" of the slide.  When the 
leadscrew reverses, the part that slides
on the ways rocks slightly, throwing the 2nd axis out of square one way, 
and then the other.  This rocking can
often be created with hand force while observing dial indicators, making 
it a bit easier to detect.

Most orthogonality errors will create oval holes, so the two 
measurements diagonal to the axes will be
different.

Jon

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