Yes it is a common DC drive for the spindle and all the axis. I've had a 
good meter on the DC buss and can not see any voltage fluctuation of any 
magnitude when starting up the spindle. And yes it is a 600VDC buss.

I'll go for the brushes next break in the action I have... I see a bit 
of time to do that in about a month. Are the brushes special? Or where 
did you get them?

Thanks for the ideas
John

On 8/18/2011 11:18 AM, Dave wrote:
> Sounds like you have a common DC bus between your spindle drive and your
> Z axis drive?
>
> If the DC bus dips too far, the drive will shutdown.
>
> You may want to put a meter on the DC bus and run the drives and see if
> the bus isn't dipping just prior to the shutdown.   Make sure you use a
> good meter - a 400 volt AC input power supply will have about 600 volts
> of DC bus voltage.
>
> All drive systems have their limits.  Perhaps they slightly undersized
> the DC power supply section on that drive system?
>
> On my lathe I have a 611 spindle drive and I was tripping the drive out
> frequently, I ended up pulling out the spindle motor and I replaced all
> of the brushes which were obviously shot, and I polished up the
> commutator and it now runs
> perfectly.   I just did that a few months ago.
>
> Dave
>
>
>
> On 8/18/2011 11:29 AM, John Thornton wrote:
>> I have a BP Discovery 308 with Simodrive 611 drives for the axis and
>> spindle. There seems to be a broader range of drive/motor guys that
>> follow the mailing list... so I'm posting the question here.
>>
>> My symptom is when I try and accellerate the spindle from 0 to>2400 rpm
>> in one step the drive faults out with a generic fault. Sometimes when
>> running the mill at 6000 RPM for a while (so good and warm) a Rapid Z up
>> will give the same fault. I can ramp up to 6000 RPM by starting at 2000
>> RPM using 100 RPM increments with a G4 of 0.1 between.
>>
>> I've opened up the power supply section and replaced all the caps
>> recently and that did not have any effect on the symptom.
>>
>> Would there be any reason to dig into the spindle and try and check the
>> brushes?
>>
>> Thanks
>> John
>>
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