I recently got some Avago AEDR8300K encoder sensors. These have two
detectors in a small SMT package for quadrature in one device.
http://www.avagotech.com/pages/en/motion_control_encoder_products/incremental_encoders/reflective_encoders/aedr-8300-1k0/My
plan was to laser-print a target onto adhesive vinyl and use that as
the target, but unfortunately it seems that these sensors require a
very shiny target (specular reflectance > 60) with not-shiny parts.
White paper is "not there" to these sensors. Polished aluminium is
very much "there" but so is polished aluminium with black marks on.
After some experimentation I found that polished aluminium with an
etched pattern works very well, though. So I CNC-marked a polished
encoder ring and etched it in FeCl. This looks like it is going to
work very well indeed, and was a lot less trouble than milling (and
more suited to the dimensions of the part)http://youtu.be/c1zCG-uPaoM

I will see how the pen-drawn version works out, but the idea ought to
work fairly well (and at much finer pitch) with photo-resist methods.

-- 
atp
The idea that there is no such thing as objective truth is, quite simply, wrong.

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