That's a neat solution... how will you mount the disk? I assume the disk 
is a mask for a dark background?

John

On 5/25/2012 7:09 AM, andy pugh wrote:
> I have built a motor.
> Internal space is quite tight, so I am using the Avago AEDR8340K
> encoder detector
> http://uk.rs-online.com/web/p/rotary-encoders/7160604P/
> (Also available from Mouser etc). This is a 3mm x 5mm two-channel
> quadrature detector. TTL output wires direct to Mesa / Parport / Pico.
> I initially tried to make my own encoder disc by etch-resisting (with
> a pen) some polished aluminium then etching with FeCl
> http://youtu.be/c1zCG-uPaoM
> This almost worked, but there was a problem with missed/multiple
> counts. The AEDR application notes make it clear that it really can't
> be expected to work right at anyhting other than native resolution. In
> the case of the "K" variant that is 75lpi, which means 0.15mm (0.006")
> slot width. i got a quote for Photochemical etching from Photofab
> which was rather reasonable (£4 each) but with a £100 setup charge and
> a 25 minimum quantity (s £200+ all in).
> I then found that within half a mile of my house is a company who
> specialise in laser cutting solder stencils for PCB assembly. They
> have a machine with a 25um beam width optimised for cutting stainless
> sheet:
> www.sparkslaser.com
> They are doing me 2 different parts for £50 (and have already given me
> one fully-finished part as a "sample", which tested with 100% success
> this lunchtime.
>
> I will get pictures later.
>
> This seems like quite an easy way to make a spindle encoder, for
> example, where off-the-shelf encoders tend to have too small a bore. I
> imagine that if Basildon has a stencil-making business, then they must
> be numerous.
>

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