They really don't have to be, but they should probably both be larger 
than 10 KVA.  If you have one that was 30 KVA and another that was 
10KVA, I wouldn't hesitate to hook them together for a test.

Although if you can trip out your 611 with only the spindle running and 
ramping up slowly,  even a couple of 7.5 KVA transformers would probably 
prove out the situation one way or another.

Dave

On 5/31/2012 3:15 PM, John Thornton wrote:
> I might be able to scrounge another 240-480 transformer and put it with
> the one I have to get back to 240... do you think they need to be
> similar in size?
>
> John
>
> On 5/31/2012 11:28 AM, Dave wrote:
>    
>> Looks to me like it is more like a $1264 question.  ;-)
>>
>> I don't know.   That's why I would try and borrow one first.
>>
>> Know of any plants where you do work that has a spare transformer lying
>> around?
>>
>> I've put a couple of them together before to get the right voltage..  IE
>> 240 to 480 and then 480 to 380 etc.
>>
>> Dave
>>
>> On 5/31/2012 12:06 PM, John Thornton wrote:
>>      
>>> I just ran another program to drill and tap a slew of holes in a 1/2"
>>> steel plate with no problems except for I picked the 5/16-18 tap and
>>> drill for the 1/4-20 holes and proceeded to tap all 8 of them at the 20
>>> TPI pitch... no biggie I'll tap them out to 3/8 and plug them and tap
>>> them over again.
>>>
>>> $64 question will the isolation transformer do the same thing the 7.5hp
>>> spindle motor is doing on the Samson?
>>>
>>> John
>>>
>>> On 5/31/2012 9:43 AM, Dave wrote:
>>>
>>>        
>>>> You are probably right. When the drive load surges it is likely faulting
>>>> out on what it thinks is a lost phase or phase undervoltage.
>>>>
>>>> It might be interesting is to run this test again and put a clamp on
>>>> ammeter on each leg feeding your Mill and see how balanced the currents
>>>> are.
>>>>
>>>> I have never really had any problem with my phase converter running
>>>> loads so I haven't paid much attention to it, but I think I only have
>>>> run capacitors connected between one phase and the made up phase.   I
>>>> know I don't have any
>>>> between both of the two original phases.   I was always more concerned
>>>> about the current balance between phases than voltages.   The voltages
>>>> have always been  within reason ( as I recall ).   But then this is one
>>>> of those things that I don't pay much attention to unless it isn't working.
>>>>
>>>> I suspect that the 611 is expecting a stiff power supply - which most 3
>>>> phase services can provide.  If you have a large pulley you can attach
>>>> to your phase converter motor shaft to add inertia to the rotor, you
>>>> might want to attach it.  It would help the motor supply surge current
>>>> to the 611 drive.
>>>>
>>>> Dave
>>>>
>>>>
>>>>
>>>> On 5/31/2012 10:04 AM, John Thornton wrote:
>>>>
>>>>          
>>>>> A little update this morning after last night's experiments I built on
>>>>> that a bit this morning. I upped the MFD's on the B-C and A-C caps a
>>>>> little at a time till I got close to what I think I wanted in voltage.
>>>>> This is what I ended up with...
>>>>>
>>>>> Phase ===========>      A-B    B-C    A-C
>>>>> Caps               50MFD  100MFD 220MFd
>>>>> RFC on             246v   263v   271v
>>>>> Samson @440 RPM    246v   247v   249v
>>>>> 611 Drive on       245v   243v   241v
>>>>> Engraving @6k RPM  244v   243v   234v
>>>>>
>>>>> I grabbed a program at random an it turned out to be engraving my
>>>>> company logo at 6k RPM. Now mind you this was not 0 to 6k but 0 to 2k
>>>>> with a 0.09 second pause between 100 RPM increases up to 6k. To my
>>>>> surprise the program ran to the end without a fault including rapids at
>>>>> 295IPM on the Z axis. When I go to town I'm going to snatch up a few
>>>>> more caps to play with and bump up A-C a bit more to try and even it
>>>>> out. This will at least allow me to make parts for the time being until
>>>>> I either get an isolation transformer or generator. The interesting
>>>>> thing that I discovered is if I start up the Samson lathe with the 611
>>>>> on I get a fault and have to reset the drive. This leads my tiny brain
>>>>> to think that it is a voltage drop to some degree that is tripping out
>>>>> the 611... what do you guys think? When my neighbor gets around to
>>>>> showing me how to store the traces in the scope I'll try and capture the
>>>>> wave form when this happens.
>>>>>
>>>>> Thanks for all the help and ideas.
>>>>>
>>>>> John
>>>>>
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