This was just a cobbled up gen set with a diesel power unit like the 
kind you see pumping water in a farmers field with a generator from a 
river tug and a driveshaft. There was no feedback from the generator 
other than the DMM that the throttle man watched and tried to keep it at 
240v...

John

On 6/5/2012 10:24 AM, gene heskett wrote:
> On Tuesday, June 05, 2012 10:58:41 AM John Thornton did opine:
>
>> Dennis,
>>
>> It was all we could do to run it for 10 minutes and keep it anywhere
>> near 1800 RPM... a real circus that was.
>>
>> John
> The governors on a Cummins 335 we had at KXNE-TV, with a 150kw alternator
> on it, was much closer than that.  Unloaded about 61HZ, 25% 60.3 50% 59.8,
> 75% 60.1, and 100% was when it fell below 59 hZ.  It wasn't big enough for
> two klystrons at full song so we throttled the visual to about 50%, getting
> 58HZ out of it at that load, about 152 kw as I measured it once.  Klystrons
> are hungry beasts, the overall efficiency to get 30kw visual and 6kw aural,
> meant the full song draw was around 250kw.
>
> So decent governors are out there.  This one was purely mechanical but had
> some sort of a coil driven by the regulator rigged up that caused the
> midrange to be pretty smoothly maintained until full throttle was arrived
> at.
>
> As to being able to retrofit a good governor to a fleabay generator, I've
> no clue how co-operative the makers are when the unit is getting long in
> the tooth as I've never needed to try.  Today, I'd be inclined to make it
> out of a UPS running one of those atom boards, running linuxcnc, driving a
> stepper attached to the throttle, probably at 5% of the cost of buying the
> makers stuff.  The encoder watching a phase, the PID module doing the
> controls through a stepgen module, sure seems like the avenue to take to
> me.  If a 60 hz crystal clock can be sourced, one could even phase lock to
> that.
>
>> On 6/4/2012 1:48 PM, ceen...@in-front.com wrote:
>>> Did John run it for an hour or longer to be able to repeat the "only
>>> one hour run time situation"?  I forgot what the capacity of the
>>> borrowed generator was to compare it to a 15HP weak leg system.  Even
>>> if the generator varied in speed and voltage when loaded, one thing
>>> should be fairly certain - the phases should be 120 degrees apart.
>>> That is helpful by itself.
>>>
>>>
>>> Dennis
>>>
>>>>    He ran it on a Diesel generator, and it did NOT trip.  So, it is
>>>>    SOMTHING about
>>>>    the power source.
>>>>
>>>>    Jon
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>
> Cheers, Gene

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