2012/6/12 andy pugh <[email protected]>:
> On 10 June 2012 19:52, gene heskett <[email protected]> wrote:
>
>> Imagine my surprise when that grade 8 bolt carved like butter, both with
>> carbide inserts and with HSS tool steel, leaving a mirror-like finish.
>
> I was just sent this link, which is truly fascinating:
> http://youtu.be/mRuSYQ5Npek
>
> It shows how bad finishes can sometimes be formed due to material
> rolling under the cutting edge, and it is also fascinating how much of
> the time the effective cutting edge is made of the material itself.

I had a question about this exact topic in exam last Friday :)
The cutting edge is where the most deformations of material is taking
place, so very thin layers of material hardens (in some cases up to
2-3 times hardness increase) thus creating that "blade", being capable
to cut the material
What is correct word in english to describe this adhesion of material
to the cutting edge of instrument?
Less wear of the actual instrument is the only positive effect.
But as You noted, surface roughness is considerably increased.
Another major drawback is loss of precision. It is shown very well
shown at 2:40 of that video.
And those thin layers of material stick to instrument and it is not
easy to remove, so actually it can make the instrument useless.

Setting appropriate speed is most effective factor to reduce this (for
steel it is recommended to have surface speed more than 250 m/min).
The way the coolant is delivered to cutting zone also affects the
process.

-- 
Viesturs

If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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