On Thursday 24 January 2013 13:15:06 Roland Jollivet did opine:
Message additions Copyright Thursday 24 January 2013 by Gene Heskett

> On 24 January 2013 18:27, Gene Heskett <ghesk...@wdtv.com> wrote:
> > On Thursday 24 January 2013 11:05:42 Todd Zuercher did opine:
> > Message additions Copyright Thursday 24 January 2013 by Gene Heskett
> > 
> > > Add a spring to your contact, to give it a degree of compression.
> > 
> > I did, in a previous design, mount the pcb on grommets so there was
> > room for crush. but found it near impossible to get a consistent
> > spring back. Or if off center, a consistent restoration to level.  a
> > 4 grommet mount would have solved that, but the frame of that gage
> > didn't have room.  So I wound up insulating the pcb being carved in a
> > pocket of micarta, and g38.2'd the pcb I was carving, which worked
> > very well indeed.
> > 
> > Like T. Edisons & his light bulb, he found 10,000 ways it didn't work.
> > 
> > All my current problems regarding this would go away if the switch
> > hysteresis backup move would just do another 5 thou of back away
> > anyway if it found the switch open when it checked instead of
> > freezing in place and fussing with a big red error advisory because
> > the switch was found to be already open as it started the back away
> > move.  HINT, HINT.  IMO, the only error here is in the assumption
> > that the home switch is mechanical, with several tens of thousandths
> > on an inch, or in metric, possibly a whole mm of hysteresis.  Perhaps
> > even a per axis keyword to make it work either way? Would seem to
> > give maximum flexibility at any rate.
> 
> How about using a proper travel limit switch. The contact operates well
> within the first mm, and then you can press it a further 5mm or so with
> no ill effect. And on release the hysterisis is very short...
> 
> http://www.galco.com/buy/Eaton-Cutler-Hammer/E47BMS04
> http://www.galco.com/buy/NTE-Electronics/54-438-BP
> 
> Regards
> Roland

I don't understand why the pressure to use a sloppy microswitch here, when 
the electrical contact can and is within .0005" repeatable.  All this cut, 
measure, set touch off, try again is a kludge, why not calibrate it dead 
on?

Cheers, Gene
-- 
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My web page: <http://coyoteden.dyndns-free.com:85/gene> is up!
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harder and harder to find any...

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