On Friday 25 January 2013 02:37:47 dave did opine:
Message additions Copyright Friday 25 January 2013 by Gene Heskett

> On Thu, 2013-01-24 at 18:51 +0200, Roland Jollivet wrote:
> > On 24 January 2013 18:27, Gene Heskett <[email protected]> wrote:
> > > On Thursday 24 January 2013 11:05:42 Todd Zuercher did opine:
> > > Message additions Copyright Thursday 24 January 2013 by Gene Heskett
> > > 
> > > > Add a spring to your contact, to give it a degree of compression.
> > > 
> > > I did, in a previous design, mount the pcb on grommets so there was
> > > room for crush. but found it near impossible to get a consistent
> > > spring back. Or if off center, a consistent restoration to level. 
> > > a 4 grommet mount would have solved that, but the frame of that
> > > gage didn't have room.  So I wound up insulating the pcb being
> > > carved in a pocket of micarta, and g38.2'd the pcb I was carving,
> > > which worked very well indeed.
> > > 
> > > Like T. Edisons & his light bulb, he found 10,000 ways it didn't
> > > work.
> > > 
> > > All my current problems regarding this would go away if the switch
> > > hysteresis backup move would just do another 5 thou of back away
> > > anyway if it found the switch open when it checked instead of
> > > freezing in place and fussing with a big red error advisory because
> > > the switch was found to be already open as it started the back away
> > > move.  HINT, HINT.  IMO, the only error here is in the assumption
> > > that the home switch is mechanical, with several tens of
> > > thousandths on an inch, or in metric, possibly a whole mm of
> > > hysteresis.  Perhaps even a per axis keyword to make it work either
> > > way? Would seem to give maximum flexibility at any rate.
> > 
> > How about using a proper travel limit switch. The contact operates
> > well within the first mm, and then you can press it a further 5mm or
> > so with no ill effect. And on release the hysterisis is very short...
> > 
> > http://www.galco.com/buy/Eaton-Cutler-Hammer/E47BMS04
> > http://www.galco.com/buy/NTE-Electronics/54-438-BP
> > 
> > Regards
> > Roland
> 
> Hi all,
> As Gene would say "there are many ways to skin this cat".

Indeed there are. And its nice the cat has several lives in case it doesn't 
work the first time.
 
> a. manually run the carriage up against a stop and press home for that
> axis. Depending on the springiness of the mechanics probably good to
> about a thou.
> 
> b. use a home switch with a cam actuator i.e. ramp the switch on which
> guarantees it will stay closed with over-travel. Then you can either
> back off until it opens and use that as home or better yet back off to
> the index pulse.

Steppers don't have index pulses for starters unless fitted with encoders.  
Most drivers will go to a fixed position if disabled by a powerdown, & then 
repowered, I guess one could call that an index, but you would still have 
the ambiguity of at least a half steps motion that you would still have to 
measure and correct for.  Thats a YAEPC, Yet Another Error Prone 
Complication that proper homing design removes the need for.
 
> The homing method should match the repeatability of the machine. Like so
> many things measuring to .0001" isn't very valuable if the machine will
> only hold a thou.

OTOH, I would rather home to a 10 thousandth even if it can't hold to 10 
thousandths.  It is just that much less in the error budget.  By the same, 
simplicate the process theory, Z home should IMO reference the end of the 
workpiece sticking out of the chuck on a lathe, or on a mill, the 
sacrificial table covering the material is sitting on, or the top of the 
freshly mounted material.
 
> On my cinci I give up a couple of inches to have a homing setup that is
> easy. Someday I'm going to fix that.

:)  Love it Dave, you "grok" it well.  But then you have to make test cuts,  
measure and 'touch off'.

> HTH
> 
> Dave

Cheers, Gene
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