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On 6/15/2013 2:31 PM, Ed Nisley wrote:
> On 06/15/2013 12:04 PM, Charles Buckley wrote:
>> you could treat the spool feed as an additional axis whose feed
>> rate is the same as the 4th axis.
> 
> I think that would come heartbreakingly close to working, because
> the feed rate depends so much on the effective diameter of the 
> gear/pulley/wheel. A teeny difference in hobbing will eventually
> (i.e., over the course of a dozen hours) cause the filament loop to
> either vanish or spill off the table: gotta wrap some feedback
> around the filament coming off the spool.
> 
> But it might be close enough. Do a coarse positioning at the start
> of the print to put "enough" filament in the loop, then run the two
> motors in parallel for a few hours without feedback. That would
> eliminate the need to keep track of the filament while it flops
> around, which sound like a Good Thing.

I've seen some setups where the filament loop closed a switch when it
began getting 'tight' and triggered the spool to unwind a bit.

I also want to try putting one of those fancy "laser tracks on
anything even glass" optical image sensors they use in mice at the
hot-end and use that to monitor how much filament is going by.  That
should make the bowden setup used on many delta-style printers work a
*LOT* better.

Another thing that should be easy to do in LinuxCNC but likely very
difficult to do with the existing AVR software.  The current firmware
is having a hard time generating step pulses with decent timing, so
running the stepper in velocity mode and closing a servo feedback loop
is probably asking a bit much.  :)

- -- 
Charles Steinkuehler
char...@steinkuehler.net
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