On Tue, 13 May 2014 15:14:53 -0400, you wrote:

>As I need every mm of that screw I can salvage, I am thinking of boring a 
>pocket in the inside end of the bearing boss end that fits the OD of the 
>screw, close enough I might have to drive it in.  Then turning a "pipe 
>taper" thread on the OD for a suitable nut, then slitting the end into 4 
>petals, so that when the nut is screwed on, it closes up the petals and 
>gets a death grip on the screw.
>
>Long term workable?  I should think so, but has anyone else done it that 
>way?  There simply is not room inside an 8mm shaft for one of those dual 
>tpi screws as likely will not have adequate wall thickness for the 6.35mm 
>extension the motor drive coupling will be clamped to.
>
>I did do that on the lathes x, but used a 9mm thru shaft, and the motor is 
>on the other end of the screw, so all this rig had to do was take the end 
>thrust, which its done rather nicely so far.

Can't picture what you are trying to achieve here but all of it sounds
awfully over complex? 

As Andy said - glue

A simple sleeve "glued" on will work for a ball screw extension. It will
hold FAR greater than what a wimpy stepper is ever going to achieve to
break it.

Just use correct glue.

BTW -  super glue is wrong answer..

Steve Blackmore
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