Greetings all;

While working on my mill, putting ball screws in this sows ear, I needed 
to reduce the size of the ball nut itself because of insufficient room 
under the X table for the 19.07mm diameter nut, and anything that could 
function as a nut holder.

The clearance was about 19.17mm.  Not enough to allow a wrapper on any 
strength at all around the nut so as to allow anchoring it to the top of 
the Y drive slider.

So I stripped the nut, and used a dremel diamond disk to reduce its width 
to about 15mm, which still gave about 1.5mm of steel around the ball 
tracks in the nut.

But when I was re-assembling the nut, I managed to drop one of the 2, 2-56 
x 1/8" screws that retain the nuts ball recycling tube hold down strap.  
This screw is about the same length, but about 2 times the diameter of the 
one in the bow hinge of most glasses frames.

Dropped in about an inch of leaf & twig litter from a Maple tree in the 
neighbors yard across the back fence on the deck flooring in front of my 
shop building.  Assuming it was steel and that one of my dial indicator 
magnetic bases would pick it up I spent about 20 minutes stirring in the 
litter, sort of sweeping it into small piles I could pick up and drop in 
the trash can, but never picked up the screw that I know of.  It finally 
dawned on me that while it was white, it could be plated brass.  Dragging 
out a screwdriver that was known to be magnetized, I confirmed the other 
screw was indeed non-ferrous.

Oops.  But it makes sense as one would not want a magnetized screw to 
impede the otherwise free rolling balls.

And apparently its gone forever.  So until I can find another, also brass, 
I am dead in the water because I cannot re-load the nut with balls until 
that screw hole, which is just big enough to let a 1/16" ball leak out, is 
plugged.

To buy it out on the net will cost me at least a $20 bill (100+ship), and 
with minimum order charges, possibly as much as $50.

So I am headed out in the morning to look for a semi-local place where I 
might get lucky and find a brass screw that size, and failing that, some 
brass stock suitable for making one, but I've no clue if my single tooth 
can make one of those.  56 tpi seems like it would push the G76 canned 
code about as far as it can be pushed, although it has made some very good 
32 tpi threads.

So, if I fail on this, I'll be back in a day or so, asking folks to go 
thru their "hell boxes" to see if one can be found.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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