On 01/17/2015 09:42 AM, Pete Matos wrote:
> Mark, There is a servo enable button but it basically enables the
> whole system.  Not sure why anyone would want to have manual control
> when a CNC mill is pretty much like a manual mill with accurate DRO's
> and power feeds on all axes when in operation.

... snip

I think mark may have cranks on his mill that he wants to use in manual
mode. A setup that just reads the axis encoders and controls the VFD
might be the goal. This may be close:
http://www.wallacecompany.com/machine_shop/EMC2/dro_vfd/ (older)
http://www.wallacecompany.com/machine_shop/LinuxCNC/gvcpDRO/ (newer but
w/o VFD)

I'm with Pete on using the e-stop only for e-stop features. Taking AXIS
out of e-stop should allow you to turn the machine on and allow enabling
enabling hardware. I haven't played with this, but on my mill the PC is
powered separately so I can turn it on any time. The e-stop turns the
mains relay which turns on and enables the rest of the machine. I think
this is blowing out my old stepper drivers because as they are powering
up they are also enabling causing an unstable state. It may be better to
have the e-stop button enable the power button (which AXIS does
already), the power button should power up the machine, then allow
enabling or invoke an enable sequence. A post-gui hal file may be needed
for this.
http://linuxcnc.org/docs/html/config/ini_config.html#_hal_section_a_id_sub_hal_section_a

Thinking out loud. LinuxCNC is part of the e-stop system. It should act
like an e-stop button if it detects a fault, or it should detect an
e-stop so it can stop motion. LinuxCNC should not be a centralized
e-stop controller, but a peer to any other e-stop source such as an
e-stop button, or VFD or other. For example, if a VFD detects a fault it
should activate its fault relay which is connected to the e-stop loop.
LinuxCNC will see the e-stop signal and react appropriately. Now I just
need to take the time out to try to put it into practice.



-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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