On Sat, 31 Jan 2015, Viesturs L?cis wrote:

> Date: Sat, 31 Jan 2015 19:26:49 +0200
> From: "[UTF-8] Viesturs L?cis" <[email protected]>
> Reply-To: "Enhanced Machine Controller (EMC)"
>     <[email protected]>
> To: "Enhanced Machine Controller (EMC)" <[email protected]>
> Subject: Re: [Emc-users] How to THC?
> 
> 2015-01-31 17:22 GMT+02:00 Peter C. Wallace <[email protected]>:
>>
>> Do you have a THCAD-10 or THCAD-300?
>>
>
> It is THCAD-10 with additional 3 MOhm resistence added on input to
> extend the range to 310V.
>
>>
>> Unless you sense the arc voltage itself you will not get a meaningful reading
>> This is because the plasma power source is really a big current source at its
>> output (constant current VS voltage) so the voltage at the output varies
>> widely depending on the arc length (and resistance)
>>
>
> I am sorry, but I am not sure that I understand, how to interpret your
> reply. Yes, my target is to sense arc voltage.
>
>>
>> The problem with HF start is that it generates very nasty EMI with high
>> voltage, fast rise time pulses. The THCAD-300 can tolerate 5KV transients
>> So may be OK but its a bit of a risk. If you have a THCAD-10 you can add a
>> string of external resistors to easily make the input tolerant of 20KV
>> spikes or even more. You could also add some external resistors to a 
>> THCAD-300
>> if you dont mind losing some resolution
>>
>> These resistors are inexpensive and their 3700V rating makes it easy to build
>> a HV divider string:
>>
>> http://www.vishay.com/resistors-linear/list/product-28733/
>>
>> Note that any added divider string should be mounted in the plasma power
>> supply itself for two reasons:
>>
>> 1. It will limit the radiation of HF noise (you dont want another 
>> transmitting
>> antenna wire, especially one close to the control electronics)
>>
>> 2. The bare plasma power supply output make a handy arc welder/wire exploder
>> in the middle of your control should you accidentaly short its output
>>
>
> Ok, thanks for the tips, I actually have the resistors in the control
> box, but will definitely move them to the plasma source.
> So how do I calculate, how much more should I add to my resistor
> string to make it safe?
> That link you shared - are those resistors special about something or
> can I use usual 0,25W 1MOhm resistors (with 100uA max current they
> should tolerate 2500V each, I have 3 in series, so that totals to 7500
> V for the resistors).

Those resistor are special high voltage resistors, normal 1/4 W resistors are 
typically only rated for 300V or so

> And where to connect the wires - right on the torch and earth leads or
> somewhere in the middle - transformer output etc? It seems that with
> enough additional resistors I can connect to torch leads...
>

I would connect to the torch lead (inslde the plasma power supply box)

Note that you are working with lethal voltages here so be very careful!


> Viesturs
>
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Peter Wallace
Mesa Electronics

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leadership blogs to news, videos, case studies, tutorials and more. Take a
look and join the conversation now. http://goparallel.sourceforge.net/
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