Once I convinced my friend that the noise wasn't the result of some 
problem with the stepper motors and seemed to be greatly amplified at 
resonant frequencies, we quickly brainstormed a couple of fixes 
involving various extrusion fills and RTV silicone was at the top of our 
list.  Great minds think alike, I guess.  :-)

My recent experiments with RTV silicone lead me to guess that the 
silicone would cure a couple of inches on the ends where it was exposed 
to the air, and the inner fill either wouldn't cure at all or would cure 
over the course of a year or so.  In this application, it probably 
wouldn't matter.  The dampening would be provided by cured or uncured 
silicone rubber.

Strange Coincidence - I was taking another look at the RTV silicone on 
the McMaster-Carr website (for my upcoming silicone rubber 3D printing 
project) when your email arrived in my Inbox.



On 01/22/2016 12:14 AM, Gregg Eshelman wrote:
>> >The structure seemed rigid but the stepper motor sounds
>> >seemed to be resonating in the aluminum frame and the resonant
>> >frequencies were loud, but I doubt you'd notice if using the recommended
>> >Bosch Colt router as a spindle motor with small carbide bits to machine
>> >aluminum.
> Filling any interior voids in the extrusions with silicone should cure that.


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