On 22.01.16 10:08, andy pugh wrote:
> I was having trouble sleeping last night, I was obsessing about CNC
> machine wiring.
> In an attempt to break the cycle I went on eBay and bought
> http://www.ebay.co.uk/itm/291551363807
> 
> In the cold light of day I think I made a mistake.

Creative synthesis of a problem solution by the subconscious at night =
good. Making reasoned choices in the same time frame = rubbish. ( Don't
ask how I've reached that conclusion.)

> I wanted to control the two clutches and the brake on my lathe
> gearbox. These have a single wire to a brush (24V) and return via the
> machine frame.

s/These have/These each have/    ?

> I don't think that this device can be wired to operate them unless I
> create a separate -24V supply by wiring the +24 of a PSU to the
> machine frame.

Yes, that was my first reaction to seeing the negative common on the DC
SSR. If it's implemented with optocouplers + N-channel FETs, then that's
expected.

There is a way to use low-side switches. Burrow into each solenoid
device to isolate the frame return, and switch that. (I figure you've
already briefly considered that.)

Three individual DC SSRs could operate as high-side switches.
(An optocoupler, two resistors, a zener, and a power MOSFET, should
suffice to DIY, if the opto's transistor is used to hold the FET off.
Hmmm, loss of signal would then turn them all on - maybe not good?)

> I also don't think that it is particularly well suited to being driven
> by the 7i84 outputs.

If the 7i84 won't take 24v, then a transistor and two resistors, per
output, fixes that.

Erik

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