Just adding a filter may not help unless you add it correctly.  My
recommendation is that you follow the best practices guide referenced by
John Thornton.
On Jan 22, 2016 3:56 PM, "Dave Cole" <linuxcncro...@gmail.com> wrote:

> Are you using decent filters??
>
> GS1 and GS2 drives tend to pump a lot of RF noise up the power supply line.
> I've used the AD filters with good success.   I think the one I used was
> about $80.
> If you are using cheap Ebay filters....  sometimes you get what you pay
> for.
>
> Have you put a scope on your AC lines to see if the filters are
> effective??  I suspect they are not.
> Re-routing your drive to motor leads is also sometimes effective.   Keep
> them as far away from low voltage wiring as possible.
>
> Dave
>
> On 1/22/2016 12:51 PM, Jim Craig wrote:
> > Hey all,
> >
> > I have been troubleshooting some noise that I have on my servo encoders.
> > I have isolated the noise source to be the 1/4hp Automation Direct GS1
> > VFD that I have running my coolant pump. If the coolant pump is not
> > running then there is no noise on the encoders and the machine maintains
> > correct positioning. If I turn the coolant pump on then the encoders get
> > false signal that in turn changes where the machine thinks it is. This
> > problem showed up immediately after I retrofitted the machine this last
> > summer. I have just now been able to diagnose where the issue is
> > originating.
> >
> > In attempts to improve the situation I have done the following.
> >       Installed EMI filters on the supply lines to both the coolant and
> > spindle vfds.
> >       worked on ground system to try to isolate the noise.
> >       rerouted the coolant pump motor power cable completely away from
> > any other cables and completely away from the machine.
> >
> > All of these things have failed to improve the noise issue.
> >
> > I also tried the following to try and diagnose the issue. I disconnected
> > the coolant pump motor cable from the coolant pump vfd. Disconnected the
> > spindle motor from the spindle vfd. Connected the coolant pump to the
> > spindle vfd. Note that the spindle vfd is a 3.0hp Automation direct GS2
> > drive.
> >
> > When I did this and ran the coolant pump via the spindle vfd there was
> > no noise on the encoders.
> >
> > Does anyone have any ideas on how to get rid of this issue.  I really
> > want to make some parts but I can't with the noise issue.
> >
> > I talked to a EE buddy of mine and he mentioned running both motors
> > (spindle and coolant pump) off the same 3.0hp GS2 drive just to get me
> > going. What do you think about this? Will running two different sized
> > motors on the same VFD cause any issue. Right now I don't run my spindle
> > in reverse so I would not have any trouble with the coolant pump running
> > backwards.
> >
> > I talked to Automation Direct and they said that the GS1 is more prone
> > to noise than the GS2. I am contemplating getting a 1/2hp GS2 to replace
> > the GS1.
> >
> > So frustrated right now.
> >
> > Let me know if you have any ideas.
> >
> > Thanks,
> >
> > Jim
> >
> >
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