Today I catched the fault which was causing headache for quite a long 
time already.

There is a machine with one 7i43 P (200k) and one 7i39 and one BLDC 
motor with encoder. I got reports about unexpected moves of the machine 
while standing still.

Today I saw:
count 712171
rawcounts 780979

changing to:
679403
748211 accordingly

which is exactly 32768 or 0x8000 while motor is off and dead still.

Together with that I saw huge number of errors (dmesg output):
hm2/hm2_7i43.0: Encoder 0: quadrature count errorhm2/hm2_7i43.0: Encoder 
0: quadrature count errorhm2/hm2_7i43.0: Encoder 0: quadrature count 
errorhm2/hm2_7i43.0: Encoder 0: quadrature count errorhm2/hm2_7i43.0: 
Encoder 0: quadrature count errorhm2/hm2_7i43.0: Encoder 0: quadrature 
count errorhm2/hm2_7i43.0: Encoder 0: quadrature count 
errorhm2/hm2_7i43.0: Encoder 0: quadrature count errorhm2/hm2_7i43.0: 
Encoder 0: quadrature count error...

I will code some more safety features to prevent dangerous 
consequencies. I will try different ports - I can swap 50pin headers and 
swap 7i39 channels. There are 4 of them in total.

And this is replaced 7i43 board after first one I diagnosed as working 
only when warmed and put on the shelf. It had issues with EPP 
communications as far as I remember. The motherboard is the same.

What might be there, anyway?


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