On Monday 28 March 2016 11:53:09 Gene Heskett wrote:

Back on topic, playing some more with g33.1 vs Z motor settings.

First, I looked it up, it is a 1600 oz/in motor made b y Longs, rated for 
3.5 amps, but does not spec total or rms per winding in any of the pdf's 
I could locate online.  I had it set for 3.5 peak or about 2.5 rms.  I 
doubled the microstep rate which quieted it some, and ran the controller 
up to 3.5 amps rms.  Acidentally disabled the stopped current reduction 
so in an hours playing so its a good burn your hand hot now.  Found a 
different pdf that made it plain sw4 is inverted and that "on" shuts 
that current reduction option off.

Fine tuned some accels about 5 to 10% slower, found the backlash was 
now .00675", and recalibrated the z scale by about .05%.  That cheap, 
skinny 16x5 screw might get replaced quicker than I had planned on. :(

Went back to the deeeeep hole in the air tapping with a 4mmx.7 virtual 
tap. While I did not gain any real Z speed, it did seem to be happy at 
41IPM & didn't upchuck until it had run quite a while ending with a z 
hitting the softlimit while it was still just touching the home switch 
on the upstroke, which tells me it was losing Z steps getting turned 
around at the bottom of the stroke, so it thought it was higher than it 
physically was. I was adding another 1% to the spindle revs about every 
other peck.

At quite close to 1400 revs, the overtravel at the bottom was around 1180 
encoder counts, or a hair over 4 turns to get stopped at the bottom of 
the imaginary hole.  It was one turn, 268 encoder counts at 500 rpms, 
and about 1/4 turn at 200 rpms.  Humm, those are subject to redoing with 
the backgear in low, but until I remember it, no clue if they'll go up 
because of the increased motor rpms, but its for sure they won't be the 
same.

I wonder, is there some way I could feed that count back into the gcode 
so I could mung it into a distance measurement using the interpretors 
math?

Displaying that result in a slider under the tach would be kewl. :)

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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