I thought about that except that the data file is setup via the same 
method as the Y axis.

However the X axis screw is much worse than the Y axis.

I went over the file with the guy who did the measuring, and he agreed 
that the data seems like it is in the proper order.

Its weird that the Y axis is working really well, while the X axis is 
not working well at all.  I have a small X-Y machine in my office that I 
may setup with a dial indicator and do some testing just so I can better 
understand the screw comp.

I did some looking and Nook, a big ball screw maker in the US says that 
their rolled ball screws, which are not normally used for machine tools 
are accurate to +/- .004 per foot.   In the first foot of this X axis 
screw, the screw is out 0.030 of an inch.

Nook's ground ball screws, standard accuracy are good to +/- 0.001 per 
foot.

So I wonder if I have reached the limit of LinuxCNCs ability to 
compensate for a junk screw?

Dave

On 6/28/2016 11:56 AM, andy pugh wrote:
> On 28 June 2016 at 15:35, Dave Cole <linuxcncro...@gmail.com> wrote:
>
>> LinuxCNC is trying to use the x axis data since  ball bar testing
>> results change significantly if the X axis screw comp is enabled or
>> disabled.    However the screw comp is not effectively correcting the
>> screw.
> Is it possible that the compensation file is upside down?
>

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