I got a bunch of scrap pieces of MIC-6 from a local scrap dealer for 
pretty cheap so I have been making chips and widgets out of it for a 
while now. It is dimensionaly stable but it does like to chip weld even 
more than 6061.

Another little note about MIC-6 is that if you are cutting the last 
little bit off a face then the exit move will break the last bit of 
material instead of cutting it. It leaves a little rough spot. This is 
due to the weaker properties of the cast aluminum vs a higher alloy 
aluminum. To prevent this the cut should be made smaller at exit to 
reduce the loads on that last little bit of material. I don't worry 
about it and just plow through leaving the rough spot but you may need a 
better finish.

Jim

On 2/21/2017 12:57 PM, John Thornton wrote:
> Jim,
>
> Good to know this I have a pice of MIC-6 arriving today I need to cut up
> and machine it. I usually use 6061 and 7075.
>
> JT
>
>
> On 2/21/2017 11:37 AM, Jim Craig wrote:
>> MIC-6 is particularly gummy when machining. I always use coolant and I
>> still get a little bit of chip weld if things aren't just right.
>>
>> Getting the chips out of the slot you are milling is also critical. I
>> would keep using the compressed air blast and i would probably use a HSM
>> slot instead of a conventional slot to allow more room for chip
>> evacuation. It will take more time but should provide better results. I
>> get similar results to John for feeds and speeds. Use 1/8" DOC, 2 flute
>> 24k rpm and 119 ipm feed gives .0024" chip and about 15-20 lbs of
>> cutting force.
>>
>> Jim
>
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