On Friday 01 June 2018 14:46:52 jeremy youngs wrote:

> On Fri, Jun 1, 2018, 13:20 Gene Heskett <[email protected]> wrote:
> > Greetings everybody;
> >
> > I have the grub screw bore & tap working except for on glareing
> > problem. I am using g38.2 to measure both the length of the drill,
> > and the tap, and I had set the depth of the tap so it went a little
> > into the opposing hole on the other side of the hat, and still left
> > some taper at the end of the threads I could feel the grub screws
> > cutting into for the last half turn to tight on the taps square
> > butt.
> >
> > But I just chose to use a 5 or 6mm tap with a square end, for blind
> > holes I assume. It working from the g38.2 measured length, went on
> > thru to the other hole and totalled the threads at the bottom of the
> > opposing hole. Diagnosing that I needed to stop it at least 2.5mm
> > quicker, I put the 6mmx1 tap in the machine, also a square ended
> > tap, and found the threads were usable but had to get froggy with
> > the wrench torque to get past the tight spot at the bottom of the
> > hole. This after I had reduced the g33.1 Z by 2.25mm.
> >
> > So, since I'm measuring the mounted tap at its tip, is there any
> > quick way to make my code compensate for the taps tip profile?
> >
> > Or do I add another var next to the tpmm to be added to the stroke,
> > possibly by calipering the tap tip from the tip to the first active
> > thread?
> >
> > IOW, how do you folks deal with this?
> >
> > Thanks for any thoughts.
>
> I drill my pilot hole 80% of the minor diameter deeper , unless the
> print doesn't allow for it,

Whats a print? ;-) The only place a picture of this exists is in my 
head. :)

> I then add the measured length of the tip 
> of the tap to my tool length and make a few test holes, adjusting tool
> length offset in the table until I get the desired results.

That also shifts the starting point, which shifts the thread. By 
adjusting only the stop point at the bottom, I can repeat it in the same 
hole w/o mucking up the threads already cut. I don't make a lot of scrap 
that way. :)

The only way I can see to fix it, requires a calibration per tap, and 
some way to track/id that tap. These aren't in the tool.tbl yet, and 
thats why I was asking for a bigger table a week or so back.  Or measure 
and mark each tap and stamp it on the face of the hat like the size & 
tpmm is now. Thats not impossible, and may be the best way to keep it 
from getting lost.

Thanks Jeremy.


-- 
Cheers, Gene Heskett
--
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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