I did that too.  I printed a 200mm diameter disk with 72 black white pairs, 
read with a P5587 Photoreflector.  It currently only reads speed, but I'm about 
to replace the sensor to give quadrature output, so I can gear hob, as Andy has 
shown.



-----Original Message-----
From: John Dammeyer [mailto:[email protected]] 
Sent: Thursday, 18 July 2019 11:56 AM
To: 'Enhanced Machine Controller (EMC)'
Subject: Re: [Emc-users] Spindle control

Thanks Jon,
 
I have lots of room under the pulley to mount something.  Steel disk with slots 
and a hall sensor would easily do it.  It's what I was going to do for simple 
RPM sensing into the Shumatch DRO with the reflective tape.  Another project 
that was never finished.
John
 

 
> -----Original Message-----
> From: Jon Elson [mailto:[email protected]]
> Sent: July-17-19 6:22 PM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] Spindle control
> 
> On 07/17/2019 03:51 PM, John Dammeyer wrote:
> > There are a number of videos out there changing up the G0704 gear 
> > driven
> spindle to belt drive.  Some use toothed belts, others a double set of 
> pulleys.  Most of the videos explain that they will soon but the 
> slotted RPM sensor disk back on but for most of them they've not done that 
> yet.
> >
> > For LinuxCNC what sort of encoder resolution is required on the 
> > spindle to
> be able to do tapping.  I know I can do it with one pulse per rev with 
> my Electronic Lead Screw to cut nice threads but I also don't slow 
> down the spindle at the end of a tap into a blind hole while tracking spindle 
> speed.
> >
> Well, if you are using a software encoder counter, you have to limit 
> the encoder count * RPM to what that counter can follow.  If using a 
> hardware encoder counter, then that is not a limitation.
> On my Bridgeport, I am using the 81-tooth bull gear to create an 
> encoder, so that gives 324 quadrature counts/rev.
> That has worked very well.
> 
> Jon
> 
> 
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