On 01/23/2020 11:07 PM, David Berndt wrote:
Hello All,

I'm having a bit of an issue with some geometry not coming out as expected. I suspect it's related to backlash and cutting forces moving the table a bit but I don't have linear scales to monitor/correct for that sort of thing so I'm left wondering a bit. I was hoping that being able to see what backlash comp is doing on screen as my toolpaths run might enlighten me some. Is there any pin or ?? that can be monitored to give me more insight?
What motion control system are you using? Mesa, Pico, software stepping? In any case, there is some position output that can be fed into Halscope to read
the real-time position and graph it.

The problem with backlash compensation is that you are trying to cover up a defect (usually slack in the leadscrew) with software that can't actually read the slack. So, any force from the cutting tool can put the table on either side of the slack, and the computer can't sense it. Also, when changing directions, it requires the motor to instantaneously jump from one side of the slack to the other. So, the best fix is to remove the slack. Depending on the mechanism, Acme nuts can often be sliced in half and compressed or otherwise adjusted to reduce backlash. One problem with Acme screws is that there can be more wear in the middle of travel, making it hard to adjust out the slack throughout the
range of travel.  Dual ballnuts can be set up with a preload.

Jon


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