sorry gene i didnt see i sent this private


-------- Forwarded Message --------
Subject: Re: [Emc-users] trying to connect a encoder from cnc spindle motor to schiender vfd
Date:   Wed, 12 Feb 2020 17:55:34 +0700
From:   Thomas J Powderly <tjt...@gmail.com>
To:     Gene Heskett <ghesk...@shentel.net>



hello
On 2/12/20 4:52 PM, Gene Heskett wrote:
On Wednesday 12 February 2020 01:49:34 andrew beck wrote:
the option I just thought of while googling is, can I convert the sin cos format in to a normal TTL or something like that? even 1000 ppr would be heaps it is only on the spindle.
One thing you might try, is to use a couple of those $2 rs485 to ttl boards. I bought an encoder to put on the rear of the spindle motor, only to find on its arrival it had a balanced output of only a few millivolts, nothing ttl about it. So I made a small hammond box with two of those in it to translate it to ttl for feeding the encoder in the 5i25. Works a treat. But because the sin/cos is generally magneticly generated, its signal may get weak enough to miss count at very low speeds, which might lead to enough error to make sloppy threads when rigid tapping with a peck routine. It might miscount at the turnaround at the bottom of the hole.
I just want to get the data into the vfd so It knows when the motors is slowing down. and so I can rigid tap and the existing encoder is a high quality heidenhian one so might be good to keep it if it is not too much trouble.
ISTR Jon has a board for that, see at PicoSystems.com.

I used heidenhain scales and encoders exclusively , but on heidhenain tnc.
heres something relevant
from https://www.practicalmachinist.com/vb/deckel-maho-aciera-abene-mills/deckel-nc-upgrade-cons-pros-299846-print/index11.html

"""
Here is what I will be using to interface my existing scales to LinuxCNC via MESA hardware:
IC Haus TW28 Interpolator
"""

thats is talking about an interface chip designed to read the sin cos output of the heidenhain encoder.
I do not think it is what's needed for the newer 'endat' encoders.
I have seen simpler encoder interfaces but they simply made a single count per transition where thes ichaus chips interpolate same as the heidenhain nc's did, giving you many counts per transition

https://www.ichaus.de/keyword/Interpolators

( the newer scales and encoder maybe endat and may use biss ( past my field op years ,
AndyPugh and Jon may have some threads on the subject

so make sure you know the full heidenhain part number when hunting info

that means the full identifier is more than just 1 box on the label )


regards Andrew On Wed, Feb 12, 2020 at 7:43 PM andrew beck <andrewbeck0...@gmail.com> wrote:
Hi guys wondering if anyone has any ideas here. I have a heidanhain spindle motor that runs up to 10000 rpm and has a 5v sin cos encoder on it. I am currently controlling the motor with a schiender vfd. I am talking to the support engineers here in New Zealand about buying a encoder card so I can get better low down torque. If I run the card in full encoder closed loop control in the vfd I can get 200 percent of the torque right down to 0 rpm for 30 seconds or so which is pretty useful. I am currently just running the drive in Variable frequency control which rapidly looses torque at low rpm. Anyway they have a bunch of cards I can use but don't have a encoder card that is suitable for sin cos encoders. I have no trouble changing the encoder but am not sure if I can get a source of encoders that spin up to 10k rpm. Anyone have any suggestions? regards Andrew
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Cheers, Gene Heskett
hth
tomp


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