A 1.5 mm ER collet will not close down 0.040", the latter will not fit in  a 
1.0 mm.  Solution?  A 3/64" ER-32 collet will collapse to hold 0.040", at least 
it works that way with the ER-16s I have.  Maritool has them, it will run you 
$22.34 plus shipping plus tax, they take PayPal if that matters.

https://www.maritool.com/Collets-ER-Collets-ER32-Collets/c21_56_59/p2525/ER32-COLLET-3/64/product_info.html

Hope that helps?

Martin




________________________________

 Have you considered using a pin vise?
I have successfully drilled M3 threads.
I put the tap drill into a Pin vise and then into a regular milling machine.
My 3mm tap drill does not come out of this pin vise.
Since I have multiple pin vises, this does not bother me.

I read a description of how some German machinists worked to create 1/10, 000 
mm parts.
The important thing was the cotton gloves to avoid putting fingerprint oil on 
their parts,
and wiping things down with alcohol to clean them.


James Isaac.

________________________________
From: Gene Heskett

On Thursday 27 February 2020 04:58:30 Roland Jollivet wrote:

> Hi Gene
>
> Why don't you;
> - take a 6mm or 1/4in or similar bright rod. Maybe 20mm long;
> - mount in the lathe and use the 1mm drill to make a hole
> - go to the milling mahine
> - place a 6mm centre drill bit in a 6mm collet
> - start a drill hole in some scrap
> - remove the 6mm drill and insert the drilled rod
> - place loctite on the rear of the drill shank and place in the rod
> hole - drop the Z until the 1mm drill bit centres in the 6mm start
> hole that you made, which should set it quite straight
> - do similar with other small drill bits
>
> Regards
> Roland

That would work quite well except for making a new drill index to store
them in. OTOH, I do have some cherry or mahogany scrap I could make an
open top box out of. humm...  Might just work. Different approach, I
like.

Thanks Roland.

Cheers, Gene Heskett
--
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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