On Monday 11 May 2020 15:42:33 Chris Albertson wrote:

> Mathematically, you don't need an absolute reference.  If you have a
> perfect mill it would still be a perfect mill if put in on a slanted
> floor.  What matters is the relative angles of the axis.
>
> Yes we can mesure these angles with inexpensive tools assuming you
> have one "good" larger size square you can trust.  Those cheap
> inductive distance sensors on eBay have sub-micron repeatibilities.
> They are intended for use as non-contact limit switches and they work
> well for that.  If you put one in a chuck facing down you can detect
> axis tilt.   In fact, you do the same with a dial indictor,   Then you
> scan the sides of your "good" steel square. to detect z-axis tilt.
>
> What the system would do is do a scan and see the error.    Then it
> would compute what compensation is required and does the scan again.
> This way it sees that moving in X or Y no longer effects Z.
>
> But there is nothing you can do about tool orientation.   Drills and
> fly cutters can not be fixed but the system could report the angle you
> would whack it with a mallet then re-test.

Thats the sort of a fix I need for this I think. Grizzly may have shipped 
it better but takeing the post off canceled that and its fairly obvious. 
Come warmer weather I mat see if I can loosen those bolts and whack it a 
bit truer.  I do have squares I trust cutting wood, but this is 
something else. Needs a wider track than a stamped square has though, 
but sticking a mag base carrying a dial to the head is certainly doable, 
and that should not care about the heads tram state, a different critter 
entirely.  Hopefully I can loosen those screws where its sitting, I 
screwed up by back the last time I tried to move that beast as its some 
north of 400 lbs.  So whatever I do is probably going to be done right 
where its sitting.

Thanks for the conversation Chris, makes me think a bit farther out of 
the box, and thats good.

> On Mon, May 11, 2020 at 11:52 AM Gene Heskett <[email protected]> 
wrote:
> > On Monday 11 May 2020 14:22:26 Chris Albertson wrote:
> > > So, lets say I have a machine that has non-tricial kinematics (I
> > > mill with the z-axis tilted 30 degrees) and I write the kinematics
> > > routines correctly.  Then you are saying the machine will not
> > > honor accel and velocity limits?
> > >
> > > But all machines are like this, not 30 degress certainly but some
> > > number of arcseconds.  A nice feature would be to compensate for
> > > all the errors, not just the bed.
> >
> > That then raises the question: What reference point then becomes the
> > one true reference? Do we have the reasonably priced tools to
> > measure it? For me that answer is no, but I have observed many times
> > that the hole I drill by putting the work in the spindle, and a
> > drill straight up from the bed, are oviously out of alignment by the
> > time that hole is 1" deep, I am bending the drill.  This is likely
> > because it was required I remove the post while installing the ball
> > screws, and the post is attached to the base with horizontal bolts
> > into the rear of the base casting, meaning any slop in those
> > boltholes will allow the post to lean left or right at least a
> > degree.  And it is very noticeable.  But, where is the square that I
> > can use to loosen those 4 bolts that mount the post to the rear of
> > the base casting, and adjust it for plumb?  Such a
> > _3_ dimensional square isn't for sale that I know of.
> >
> > > I would not be surprised if non-trivial kinematics is broken as so
> > > few people have machines with not-square axis the code would not
> > > be well tested.   That said, te velocity problem is proportional
> > > to the cosine of the tilt.  It is going to be tiny.
> > >
> > > On Mon, May 11, 2020 at 11:03 AM andy pugh <[email protected]> 
wrote:
> > > > On Mon, 11 May 2020 at 18:38, Chris Albertson
> >
> > <[email protected]> wrote:
> > > > > Perhaps kinematics is the place to do the
> > > > > bed compensation.
> > > >
> > > > We tried that with "probekins" and it turned out not to to work
> > > > very well. external-offsets seems like a better way as it
> > > > honours accel and velocity limits.
> > > >
> > > > --
> > > > atp
> > > > "A motorcycle is a bicycle with a pandemonium attachment and is
> > > > designed for the especial use of mechanical geniuses, daredevils
> > > > and lunatics."
> > > > — George Fitch, Atlanta Constitution Newspaper, 1912
> > > >
> > > >
> > > > _______________________________________________
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> >
> > Cheers, Gene Heskett
> > --
> > "There are four boxes to be used in defense of liberty:
> >  soap, ballot, jury, and ammo. Please use in that order."
> > -Ed Howdershelt (Author)
> > If we desire respect for the law, we must first make the law
> > respectable. - Louis D. Brandeis
> > Genes Web page <http://geneslinuxbox.net:6309/gene>
> >
> >
> > _______________________________________________
> > Emc-users mailing list
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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