On Thu, 4 Jun 2020 at 23:46, Chris Albertson <albertson.ch...@gmail.com>
wrote:

The first step is to design the part knowing the process and what it can
> and can't do.    The usual timing belt pulleys are designed to be easy to
> make in a die-cast machine or injection molded.   They would look *much
> different* if they were milled using CNC.
>

I can make T-5 pulleys. I have the correct hob...
 Here is a rather special one that I made:
https://photos.app.goo.gl/WQjvc7TCmm2K6yfA6


> Then look at (2) my
> modification of the above CAD file so that is it "printable".


I have a suggestion to avoid support for the flanges.

https://a360.co/2U7MfCg

(Use the explode tool to see the cunning plan)

-- 
atp
"A motorcycle is a bicycle with a pandemonium attachment and is designed
for the especial use of mechanical geniuses, daredevils and lunatics."
— George Fitch, Atlanta Constitution Newspaper, 1912

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