On Friday 05 June 2020 10:50:38 Martin Dobbins wrote:

> Quick thought on the teeth with a metal flange.  Would it be possible
> to 3d print just the teeth and then have two metal flanges that make a
> hub and "enclose" (sandwich) the teeth?
>
> Martin
>
> ________________________________
> From: Chris Albertson
>
> > Thats cute. But that would likely need to be made on a resin printer
> > as this one from what I've seen so far, simply cannot do that fine a
> > detail.
>
> My "cut" on this would work because the glue joint is hidden inside,
> Andy's is smart but does place the glued joint on a working surface.
>
> > Someone was right, I did have "mold" checked. Uncheckd and new slice
> > made, no other changes.  But perhaps 3 hours to finish this one,
>
> One advantage of hollowing out the pulley with a 24mm hole is the
> greatly educe print time.  I only print the  our 5mm of the pulley.  
> I'm printing four ofthem, four-up at a time now.

What generator software? Openscad, using the thingiverse parametric .scad 
files, cannot render a shaft of more than 9.9mm's, else we could do this 
by enlarging the shaft, so all we'ed have to print was a ring of teeth.

> > but its
> > up into the pulley teeth but the threads its laying are completely
> > random, no teeth, just a rough surface with no real pattern.
>
> Are these "teeth" the ones that engage the belt or the ones that
> engage the set screw?   Printing a threaded horizontal hole is going
> to be way-hard with 0.4mm walls for this just make an undersized plain
> hole and then tap it by hand.  Or just as well, let it try to make
> threads then clean it up with a tap.    Vertical hones print better.
>
> With standard threads in metal, every cross-section is a perfect
> circle.  A vertical hole is just a stack of circles, something the
> printer can do. But horizontal holes have "roofs".  The printer can't
> print over air so it adds support material inside the hole.   I'm sure
> this is what you see, In Cura's preview support is blue.
>
> It is possible to selectively turn supports on and off so the
> horizontal holes are not filled with support.  But it is a lot of work
>   I use a hex key to punch out the support from holes.
>
> If the messed up teeth are the belt teeth then I'm at a loss without a
> photo.
>
> > And no,
> > its not loose on the hot plate. :
>
> --
>
> Chris Albertson
> Redondo Beach, California
>
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Cheers, Gene Heskett
-- 
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-Ed Howdershelt (Author)
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 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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