On Thursday 18 June 2020 02:32:24 Chris Albertson wrote:

> In the US, the traditional system uses teeth per inch. but the problem
> with this system is "where do you place the tape measure?"  The answer
> is NOT around the outside of the gear.   You need to place the tape
> such that it runs inside the teeth. this is hard to do.  Also here is
> a quiz:    You have two gears both 4 "pitch" both are 30 teeth, what
> is the center to center distance?   Can you figure this out in your
> head quickly? I bet not.
>
> Outside the US everyone uses a simple system.  They define "diameter"
> as if the gear were a smooth roller.  So two gears with 40mm diameter
> would have a 40mm center to center distance.  Then they define
> "module" as teeth size that mesh.  so any mod 1.0 gear meshes with any
> mod 1.0 gear.  A mod 0.2 gear meshes with other mod 0.2 gears.
>
> Then and here is the key... "module is the diameter divided by the
> number of teeth"
>
> Example
> (1)   A 40 tooth 40mm diameter gear is module 1.0  it meshes with a
> 20T 20mm diameter gear and the center to center is obviously 20+10=30
> (2) I just printed a Mod. 2.0 gear with 100 teeth. How big is it?  
> Well, some algebra:  2.0 = D/100  So D=200.  It is about 200mm across.
> it is HUGE and covers up most of the build plate on my printer.  The
> mating gear is 25T and you can easily work out the shaft distances
> without the need of a table.
>
> In real life most designs use even number modules like 0.5, 1 or 2.0
> so there are only a handfull of sizes and you learn to identify them
> by sight.
>
> So what is the "pitch" of a mod 1.0 gear?  assume 10T and 10mm
> diameter. The circumstance is 10*pi = 31.4159 mm with 10 teeth the
> pitch is "Pi millimeters" for Mod one.   For mod 2 the pitch is two Pi
> mm and so on.
>
> You don't need a calculator to design stuff with metric gears.
>
> Today there exist countless US standard gears but I can't imagine
> anyone using them in new designs.  Even in the US, the industry is so
> globalized that everyone has switched over.
>
>
>
>
> On Wed, Jun 17, 2020 at 10:43 PM Gregg Eshelman via Emc-users <
>
> [email protected]> wrote:
> > Module is the Metric version of gear pitch. A google for module gear
> > chart will tell you everything you need to know. There are also
> > module <> diametral pitch converters online in case you're using
> > gear design software that only does Mod or DP but does allow input
> > of arbitrary numbers.
> >
> > My you never ever encounter metric machinery with Mod 2.5 gears.
> > It's Metric gearing's version of 14 DP, for which you don't want to
> > have to come up with replacement gears.

Excellent tut. Makes perfect sense.  Thank you Chris.  

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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