We had a bit of a disaster last night.  Because of poorly trained, inattentive 
machine operators on 3rd shift, we had a pretty bad fire on one of our CNC 
routers.  The improperly set the depth, then started the machine, turned and 
walked away, then evacuated the building when the fire alarm went off, and 
never even looked at or stopped the machine.  It ran on and burned for more 
than 20 min until the FD showed up.

It burned off all the dust-shroud brushes, the dust collector hose, and the 
vacuum hose to the table.
Not sure if the wiring for the air cylinder sensors for the dust-shroud doors 
will be ok. (They look a little melted)  Or if the air cylinders will still 
work. The lines to them will have to be replaced

The a 10kw HSK63f router spindle is wrecked (doesn't spin free), we'll send it 
out to see if it's rebuildable.

But the biggest problem is that the 5ft by 10ft 1.5inch thick cast aluminum 
table cracked!  It cracked about 2ft in from the front left corner and runs 
about half way across the table in the 5ft direction.  The table is supported 
from below by 10 linear guide blocks on two rails. The crack runs across 
between the 1st and 2nd set of blocks, about 4inches from the 2nd block.

Is there any hope of repairing the table?  Are we going to have to replace the 
whole table?  Could the crack be welded, or is that a bad idea?  My main fear 
is that warpage issues will cause the linear guides to bind.  (The table 
surface can always be re-milled flat.)  The crack isn't gaping or misaligned, 
and the table doesn't "look" warped now that It's cool.

Todd Zuercher
P. Graham Dunn Inc.<http://www.pgrahamdunn.com/index.php>
630 Henry Street
Dalton, Ohio 44618
Phone:  (330)828-2105ext. 2031


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