Gluing a spindle taper into a spindle sounds like a truly horribly idea.  (I'd 
be more worried about it letting go when you didn't want it to, than trying to 
get it out later if you did want to remove it, although that also may prove 
problematic.)

The drive lugs are usually removable/replaceable.  Maybe you could make new 
drive lugs that also positively engage the tool holder to retain it.  Something 
like a longer T shape that would capture the tool holder flange.  (Personally 
I'd do every thing I could to fix the spindle properly though.)

Todd Zuercher
P. Graham Dunn Inc.
630 Henry Street 
Dalton, Ohio 44618
Phone:  (330)828-2105ext. 2031

-----Original Message-----
From: dave engvall <dengv...@charter.net> 
Sent: Monday, June 27, 2022 9:57 AM
To: emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] spindle problem

[EXTERNAL EMAIL] Be sure links are safe.

Update: The drive lugs get in the way of a safety disk or ring or anything 
else. Epoxy looks more promising; just a semi-permanent solution.
Note: Epoxy can always be removed with heat or chlorinated solvents but...
Dave

On 6/27/22 6:27 AM, dave engvall wrote:
> Back again;
> Since crawling in under the spindle is difficult for an old stiff guy 
> I laid the iphone on the table and took a pic, rotated the spindle 45 
> degrees and took another; nothing useful moved. However, there are 
> large socket head cap screws around the perimeter of the spindle. It 
> should be possible to make a safety cap that has a few thou clearance 
> to limit axial movement. 'Maybe' I can jury rig something. Basically I 
> have to see what kind of clearances I have. An actual thrust bearing 
> seems like asking for trouble.
> Psychologically it would almost be easier to pick up the radiator cap 
> and run a new(er) one in. Still that brings all sorts of problems of 
> its own. Hard to win.
> Back to the drawing table. ;-)
> Dave
>
> On 6/26/22 9:10 AM, andy pugh wrote:
>> On Sun, 26 Jun 2022 at 15:45, dave engvall <dengv...@charter.net> wrote:
>>
>>> A couple of solutions present themselves but neither are ideal.
>>> Simply use the M6 shcs that hold the dogs in place to secure the CAT40.
>>> Balance and adequate strength/safety would seem to present problems.
>> Does the nose have any extra holes? There are 4 threaded holes with 
>> no obvious function on my 30INT spindle and looking around the 
>> internet I see threaded holes in some of the CAT40 spindles.
>> It seems that you could use those to hold in a custom ER40 (or
>> similar) adaptor.
>>
>> 4000 rpm probably isn't fast enough to need to worry too much about 
>> balance.
>>
>>
>
>
>
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