Hi Nicklas,
Just a WAG, offset cutter maybe .25 mm from real corner and plunge then clean up in incrementally with a couple of passes to clean out the wings. I think most cam programs just take light passes including the finish pass. How stiff the spindle is and sharpness of the cutter are still critical. Slowing feed on final pass should also help. Another approach might be to use a roughing cutter of the equal to the final radius and mill out as much as you can without overcutting then clean up with a regular end mil. Unless you have a really tight machine your plunge cut and final pass will not be equal. Don't ask me how I know. ;-)
This advice. is of course, worth about what you paid for it.

On 9/10/22 2:51 AM, Nicklas SB Karlsson wrote:
Then pocket milling with tool engagement less than tool diameter for some patterns tool engagement increase to tool diameter in the corners or ends. Anybody have anyone have any experience or knowledge how to handle this situation?

Nicklas Krlsson



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