You can detect belt slipage by using two rotary encoders, one on each pulley.

I’ve done this in robotics in drive reduction systems we put one encoder on the 
motor, and then, after a 9:1 gear reduction, put another encoder on the output 
shaft.    Not using this to detect slipping but rather to account for play in 
the gears.

Encoders are now dirt cheap.  You can get AS5600 mounted on a breakout board, 
four boards for $6 on Aliexpress.


> On Jun 6, 2025, at 11:50 AM, Dave Engvall <dengv...@charter.net> wrote:
> 
> I apologize in advance for being off topic but need ideas (cheap and easy) 
> for shutdown of a machine (Jet 25”  planner) when overloaded, eg the drive 
> belts are making high pitched sounds. My thought are: tach/generator on drive 
> shaft and slave shaft. Integrate the voltage on each and trip when the 
> integral hits a certain difference. 
> 
> I’m open to other approaches. : suggestions ? 
> Machine is not mine but part of a makerspace with both good and clueless 
> users. 
> Thanks !
> 
> Dave
> 
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