Thanks to all who responded to my post.  Now I've got a better understanding of 
how fuel-siphoning can affect the operation of the fuel system generally.

I've contacted John Wright, Jr., and will be sending my tank to him for repair.

Keep Coupes flying!

Bill T.

--- In [email protected], Hartmut Beil <hb...@...> wrote:
>
> 
> Bill:" Is it because the suction affecting the right tank, through the 
> cracked flange, is more than the fuel pump's suction can overcome?"
> 
>  
> 
> Hartmut: I think the suction of the pump was good enough as long as there was 
> something to suck.
> 
> When your left tank showed empty, the tank and the tanks interconnecting fuel 
> lines where empty. The only remaining fuel was slowly pulled over into the 
> right tank and held there due to the suction. Now not much was left for the 
> pump to get. It received maybe a mix of air and fuel, thus showing only a 
> slow sinking float.
> 
>  
> 
> However. Question now is ho are you going to repair this crack?
> 
>  
> 
> In our wing tanks the fittings are riveted from inside as is the filler neck. 
> One needs to disassemble the whole tank to replace that neck. Maybe you can 
> get away with stop drilling the crack and then sealing it with pro-seal...
> 
>  
> 
> Hartmut
>  
> 
> 
> To: [email protected]
> From: w...@...
> Date: Mon, 14 Sep 2009 19:12:41 +0000
> Subject: [ercoupe-tech] Fuel Siphoning Issue
> 
>   
> 
> 
> 
> First, the particulars about my plane:
> 415-C, S/N 4313
> 9 gallon aluminum wing tanks, vented caps
> Skyport Rain-pruf nose tank guage, vented
> fuel pump is less than one year old, and has about 15 hours on it. 
> 
> Bear with me for the background.
> 
> Went flying yesterday and my passenger noticed fuel siphoning around the cap 
> on the right wing tank, about 15 minutes after takeoff. (The wing tanks were 
> about 3/4 full, and the fuel level was the same on each side before takeoff.)
> 
> I did a 180 to return to the airport and, as we were on our way there, I 
> noticed that the gauge in the left wing tank had dropped to "0". Then, a few 
> minutes later, the nose tank float gauge (a Skyport Rain-pruf version) 
> started dropping: not drastically, but definitely noticeable. Shortly before 
> we got back to the airport, the siphoning had stopped, but the left tank 
> gauge still read "0". After we landed and were taxiing in, the nose tank 
> float gauge gradually returned to the "Full" mark on the glass tube.
> 
> We parked on the ramp and started investigating the problem. We noticed that 
> the fuel levels in the wing tanks had stabilized and were again equal (but 
> down to about 1/2 full after the flight and the fuel siphoning).
> 
> I thought I had a cap-sealing problem on the right tank. Not so: the problem 
> was the tank filler neck flange, which was cracked about a third of the way 
> around its circumference. The fuel was siphoning in the small area between 
> the outer edge of the cap gasket and the upper skin of the tanks. In flight, 
> it looks like it's coming out from under the gasket. The crack isn't visible 
> from the top: you need a mirror in the fuel filler hole, and a flashlight.
> 
> OK, so that's the story. But I'm puzzled. I understand that the fuel will 
> siphon because there is a pressure differential between the tanks, as a 
> result of the crack. Low-pressure area and all that. But what I don't 
> understand is, Why would the nose tank level drop? After all, there was still 
> plenty of fuel in the right tank ("pulled" over there from the left tank by 
> the pressure differential.) Is it because the suction affecting the right 
> tank, through the cracked flange, is more than the fuel pump's suction can 
> overcome?
> 
> Thanks for listening!
> 
> Bill T.
> 
> 
> 
> 
> 
> 
> 
> 
> 
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