Hey Guys and gals: I thought of one other type of "unauthorized" holes that 
 have occurred in the main spar cap. I have seen two or three installations 
of a  brake lever with a hydraulic cylinder (master brake cylinder) located 
in the  center. In fact, as I recall, serial 1777 (the Sebring aircraft) 
had this  arrangement. I do not have, nor do I recall the paperwork for the 
installation.  (sometimes I am lucky to remember my way home)
Lynn Nelsen
 
 
In a message dated 9/27/2009 9:27:32 A.M. Eastern Daylight Time,  
[email protected] writes:

Also for  number 4. If extra holes that don't follow a standard pattern, if 
they were  approved by a field approved 337 there should be no required  
action.

Kevin1

--- In [email protected], "Ed  Burkhead" <e...@...> wrote:
>
>  
> 
>   
> 
> Hartmut suggests these possibilities for holes found in the  center 
section
> spar:
> 
> > We should give reasonable  advice on how this 
> 
> > amendment will look like.
>  >  
> > 1. First , no extra  holes , no further  action
> > 2. Extra holes, documented - verify that it follows  
> 
> >     an approved pattern
> > 3.  Extra holes, not documented - certify if it follows 
> 
>  >     the approved number and pattern
> > 4. Extra  holes not following an approved pattern 
> 
> >   or number. Replace spar cap or add stiffener 
> 
>  >     provided by Univair ( has to be developed)
>  
>  
> 
> At the least, I would suggest a second remedy  to option 4:  Provide an
> engineering analysis by a DER or other  qualified individual showing the
> extra holes do not degrade the spar  strength beyond required limits.  
> 
>  
>  
> For example, the designer's letter: 
> 
>  http://edburkhead.com/Ercoupe/fred_weick_reply_on_holes.htm 
>  
>  
> 
> And, indeed, before an AD is issued or  amended, the FAA should show that
> spar holes degrade the strength  beyond acceptable limits.  So far, we 
have
> only a single instance  in which a spar failed, very possibly due to 
extreme
> loads due to  aileron flutter and/or a sudden high-g pull-up, possibly at
> higher  than normal airspeed.  I question that this instance justifies
>  grounding aircraft due to the spar holes.
> 
>  
>  
> As always, aircraft which have controls that don't meet the  
specifications
> in ERCO Service Department Memorandums 56 and 57 are  unairworthy.
> 
>  
> 
>  Ed
>




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