Rod Hower wrote:

> Just for the record, the Dodge TEVan is separately excited. 
> Current limit is 300Amps and system voltage is 180Vdc 
> (typically 205Vdc open circuit and fully charged). The 
> biggest problem that I have noticed is arcing during regen. 
> The brushes are advanced for motoring operation, so in regen 
> it is not operating at it's optimum brush location. The 
> highest current that I have experienced in regen is 65 Amps at 210Vdc.
> 
> I plan on replacing the IGBT's in the controller with higher 
> rated devices that have lower Vsat and switching losses. I 
> should be able to bump up current limit to 350-400amps. The 
> only problem with this is the motor will overheat in the 
> summer on hilly terrain if driven more than 15-20 miles.

Hi Rod,

Please bear with me here, since I'm no motor expert.  Could your
system's problem with arcing during regen be solved with interpoles
(assuming interpoles could be added to a sep-ex motor)?  I'm trying to
understand if a modern, high-voltage sep-ex system could be put together
by a hobbyist and a competent motor winding shop.  If so, a rewound
Kostov 11" motor and a home-grown or modified controller might be a
viable option.

There's another subtlety about interpoles and regen that I don't quite
understand.  Do interpoles *only* reduce arcing?  That is, would
changing brush timing for traction or regen still be a benefit if your
motor has interpoles?  Or do interpoles eliminate the need for different
timing?

Chris

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