EV Digest 5607

Topics covered in this issue include:

  1) Fw: air conditioning for ev's
        by "EVRIDER" <[EMAIL PROTECTED]>
  2) RE:         Lugs Loosen Up
        by TiM M <[EMAIL PROTECTED]>
  3) Re: Motor freq question
        by Dave <[EMAIL PROTECTED]>
  4) Re: Another way to get isolated DC-DC....
        by "Mike Phillips" <[EMAIL PROTECTED]>
  5) 2  V E R Y  Important Items
        by Steven Lough <[EMAIL PROTECTED]>
  6) RE: Fw: air conditioning for ev's
        by "Peter Shabino" <[EMAIL PROTECTED]>
  7) Re: Looking for EV project web log recommendations
        by Jude Anthony <[EMAIL PROTECTED]>
  8) Regbus wiring and jumpers
        by Jude Anthony <[EMAIL PROTECTED]>
  9) Great Reviews for "WKTEC?"
        by "EVRIDER" <[EMAIL PROTECTED]>
 10) Mainstream Reviews of "WKTEC?" and VOTE!
        by "EVRIDER" <[EMAIL PROTECTED]>
 11) Re: 2  V E R Y  Important Items
        by "Mike Phillips" <[EMAIL PROTECTED]>
 12) WKTEC? is at *72* in Limited Release! Same as *CARS*
        by "EVRIDER" <[EMAIL PROTECTED]>
 13) NPR's "Science Friday" to interview author of "Who Killed the Electric Car"
        by Steven Ciciora <[EMAIL PROTECTED]>
 14) Fw: NPR's "Science Friday" to interview author of "Who Killed the Electric 
Car"
        by "Don Davidson" <[EMAIL PROTECTED]>
 15) RE: Dragtimes Featured Car Vote Too Close...VOTE!
        by James Massey <[EMAIL PROTECTED]>
 16) RE: Regbus wiring and jumpers
        by "Roger Stockton" <[EMAIL PROTECTED]>
 17) July 4th comes early for the KillaCycle
        by "Bill Dube" <[EMAIL PROTECTED]>
 18) Re: Fw: NPR's "Science Friday" to interview author of "Who Killed
 the Electric Car"
        by mreish <[EMAIL PROTECTED]>
 19) Hi all this is the guy with the electric cobra project :)
        by "Michael T Kadie" <[EMAIL PROTECTED]>
 20) Re: Ampabout ... Just Ducky
        by bruce parmenter <[EMAIL PROTECTED]>
 21) Re: July 4th comes early for the KillaCycle
        by [EMAIL PROTECTED]
 22) Putin around St. Pete
        by "Jonathan Smith" <[EMAIL PROTECTED]>
 23) RE: Regbus wiring and jumpers
        by "Matthew D. Graham" <[EMAIL PROTECTED]>
 24) Re: Hi all this is the guy with the electric cobra project :)
        by Ryan Bohm <[EMAIL PROTECTED]>
 25) Re: pml's new concept car...  can it be as good as it sounds?
        by "Lawrence Rhodes" <[EMAIL PROTECTED]>
 26) Re: Lugs Loosen Up
        by "Lawrence Rhodes" <[EMAIL PROTECTED]>
 27) RE: July 4th comes early for the KillaCycle
        by "Michael T Kadie" <[EMAIL PROTECTED]>
 28) Re: Hi all this is the guy with the electric cobra project :)
        by "Roy LeMeur" <[EMAIL PROTECTED]>
 29) Re: July 4th comes early for the KillaCycle
        by Jim Husted <[EMAIL PROTECTED]>
--- Begin Message ---
Still need a way to EXHAUST the 156 dg HOT side in summer. Much like the 3 port 
issue, but that is what I have used before with success, the peltiers. 

EVRIDER




----- Original Message ----- 
From: Jack Murray 
To: [email protected] 
Sent: Thursday, June 29, 2006 12:45 PM
Subject: Re: air conditioning for ev's



http://www.allelectronics.com/cgi-bin/item/PJT-4/775/THERMOELECTRIC_COOLER__HEATER,_PELTIER_EFFECT_.html

Lewis, Brian K wrote:
> Were can I find out more about the TEC concept?
> My car did not have a working AC when I got it so I am starting from
> ground zero.
> 
> 
> -----Original Message-----
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
> Behalf Of Jack Murray
> Sent: Wednesday, June 28, 2006 11:31 PM
> To: [email protected]
> Subject: Re: air conditioning for ev's
> 
> wow that sound really kludgy, although I'd probably try something like 
> that.. You might look into using thermoelectric (TEC) modules, they are 
> very power inefficient, but they can produce very cold temps.  Me thinks
> 
> one could use a TEC to cool water, and pump the cold water through the 
> existing heater system in a car and get cold air out the vents. The 
> beauty of the TEC is reverse the polarity, and it will then be a heater,
> 
> so you solve two problems at once.
> Jack
> 
> Jody Dewey wrote:
> 
>>It is actually cheaper to get a window unit.  I bought a 10,000 btu
> 
> window
> 
>>unit for $199 that runs on 115VAC.  I will be trying to run it off of
> 
> an
> 
>>inverter to see if it runs OK.  Startup current is the hardest part to
> 
> get
> 
>>to work.  If it does, you can bet that I will be installing it in my
> 
> car.
> 
>>This unit has auto temp control, remote fan operation, and is pretty
> 
> quiet
> 
>>for its size.  It only weighs 75 pounds also.
>>
>>-----Original Message-----
>>From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
>>Behalf Of Danny Miller
>>Sent: Wednesday, June 28, 2006 3:40 PM
>>To: [email protected]
>>Subject: Re: air conditioning for ev's
>>
>>
>>The "portable" AC units I have seen are 3-port units.  That is, it
> 
> takes
> 
>>in cooled air from the room, uses it to cool the condenser, and
> 
> exhausts
> 
>>it.  It's a horrifically inefficient and ineffective cycle because
>>somewhere the room has to draw in hot outside air to feed it.  It can
>>actually make the room warmer.  In a well sealed room, the pressure
> 
> will
> 
>>drop slightly and the condenser fan will simply stop moving air and
> 
> the
> 
>>unit stops working.
>>
>>Window units are 4-port systems, which makes a lot more sense.  You
>>might also be able to modify a "portable" unit to be a 4-port.
>>
>>You need quite a few BTUs to be "adequate".  I'm not clear on how many
>>BTU it takes to equal a normal sedan's system but I think it's
> 
> something
> 
>>like 10k BTU.
>>
>>Danny
>>
>>Jody Dewey wrote:
>>
>>
>>
>>>Just get a portable air conditioner and run it off your 12V bus with
>>
> an AC
> 
>>>inverter.  You will have to take it apart to make it fit in the car
>>
> but
> 
>>they
>>
>>
>>>are more than adequate.
>>>
>>>
>>
>>
>>
> 
> 

--- End Message ---
--- Begin Message ---
I used belleville spring washers on my lugs. They seem
to do the trick. The difference between them and the
regular lock washers is that they apply force evenly.
There is a link below that might work, if it doesn't,
go to mcmaster.com and type in belleville in the find
box.

Good luck,

TiM

http://www.mcmaster.com/nav/framework.asp?reqtyp=catalog&CtlgPgNbr=3066&sesnextrep=604054210703963&CtlgEdition=112&k1=91235A120&t1=PN

__________________________________________________
Do You Yahoo!?
Tired of spam?  Yahoo! Mail has the best spam protection around 
http://mail.yahoo.com 

--- End Message ---
--- Begin Message ---

-----Original Message-----
>From: Jeff Shanab <[EMAIL PROTECTED]>
>Sent: Jun 29, 2006 6:07 AM
>To: Electric Vehicle Discussion List <[email protected]>
>Subject: Motor freq question
>
>The armature of our faithful 9" motor has coils that change polarity r
>times per revolution, at each brush, right?
>
>So that at 6000 rpm that is 24000 changes / 60 = 800hz  ???

200 hz.  A cycle ends up where it started ( there and back again).
6000 rpm is 100 rps, so 400 changes per second and the cycle is
complete every two changes.


>Why do we get away with this? What would happen if we were to rebuild
>this armature with M19-c5 laminations?
>
>Should be reduced loss at higher rpms, a less steep torque rpm graph?
>
>I must be missing something or the motor's most effient point would be
>about 1000rpm.
>

--- End Message ---
--- Begin Message ---
Lee,

Could an MOV/varistor or something similar be used to put across the
fet driver output lines to short and blow the fuses during an over
voltage condition? It's a 3708 driver on the main board driving a pair
of IGBT's on the charger board. There is a wiring harness in between.
Easy to put a board in between them.

The devistation to our boards is amazing when this failure happens.

Could this same setup be applied to the 120/240 vac lines using an
mov, varistor? Current draw is not suppose to be more than 2 amps.

Saving the board components is not an issue. Keeping the board traces
from smoking is.

Mike



--- In [EMAIL PROTECTED], Lee Hart <[EMAIL PROTECTED]> wrote:
>
> Mike Phillips wrote:
> > 
> > It apprears that the main board layers themselves are suffering damage
> > as well. I wanted to put some isolation between the main board's
> > output to the fets, and the fets. There are some 20ga-ish wires
> > leading from the main board to the fets. Snipping them and inserting a
> > board with some components is my goal.
> 
> At the last place I worked, we put the drivers on a little PC board that
> mounted directly on the IGBTs. If the IGBT failed, this driver board was
> also replaced. It had a little high frequency transformer, rectifier,
> gate driver IC, and two optocouplers, very much as you described.
> 
> For a little circuit that you can put in between the existing driver and
> logic, I'd try an SCR, zener diode, and fuses. SCR anode to IGBT gate,
> SCR cathode to IGBT emitter, 18v zener between IGBT gate and SCR gate,
> and a 1k resistor from SCR gate to SCR cathode. Two fast fuses connect
> this circuit to the existing wires from you control board to IGBT gate
> and emitter.
> 
> If anything causes the IGBT gate to go more positive than 20v, the SCR
> triggers "on", shorts the gate (turning the IGBT off), and blows the
> fuses to cut that IGBT out of the driver circuit. 
> -- 
> Ring the bells that still can ring
> Forget the perfect offering
> There is a crack in everything
> That's how the light gets in    --    Leonard Cohen
> --
> Lee A. Hart, 814 8th Ave N, Sartell MN 56377, leeahart_at_earthlink.net
>





--- End Message ---
--- Begin Message --- 1) Working with SONY Pictures Distribution representatives here in Seattle, we...The Seattle EV Association, have been granted (up-to) 100 tickets (50 two-person-passes) to an ADVANCED Screening of "Who-Killed the Electric Car" to be shown on July 11th, 3 days prior to the Public Opening...!! We are to dream up various contest, drawings, etc. to get these tickets into worthy hands.

They are doing the inviting of Enviro-Types, Politicians, Dignitaries, and the MEDIA... So we are free to use our imaginations !

One of my first ideas was to have folks enter a short paragraph. . "Why I would LOVE to have an Electric Car" All winning entries would get tickets. 2nd Idea, would be to hand over some of these tickets to our Local PBS station for Distribution in some way that THEY would think worthy.

AND I am sure others will have other ideas.

Only Problem.... July 11th is not too far away. So it can't be too fancy or Hard to implement.

ITEM 2) Everyone in our EV and PHEV community should take a close look at House Bill 5538 (formal Name)
 Plug-In Hybrid Electric Vehicle Act of 2006

Full text at: http://www.theorator.com/bills109/hr5538.html

Things are starting to COOK... Im off this afternoon for a radio interview with the Sandusky Radio Network.. ( 5 radio stations here in the Seattle area.. I'll let ya all know when the program will air...

Till then...
--
Steven S. Lough, Pres.
Seattle EV Association
6021 32nd Ave. N.E.
Seattle,  WA  98115-7230
Day:  206 850-8535
Eve:  206 524-1351
e-mail: [EMAIL PROTECTED]
web:     http://www.seattleeva.org

--- End Message ---
--- Begin Message ---

Another source for modules (surplus) http://www.mpja.com/listitems.asp?dept=60 I am going to end up making a custom waterblock (or salvage one off of something else) and mount the TEC and the cold side heatsinks up in the stock airbox. Then run the hot side coolent lines out the holes where the AC lines ran and hook it up to a small pump, radiator and fan. Not exactly sure on size but hopeing that the stock heater core will work else I have the factory radiator still and can get it involved as well.

Later,
Wire

From: "EVRIDER" <[EMAIL PROTECTED]>
Reply-To: [email protected]
To: <[email protected]>
Subject: Fw: air conditioning for ev's
Date: Thu, 29 Jun 2006 14:56:33 -0400

Still need a way to EXHAUST the 156 dg HOT side in summer. Much like the 3 port issue, but that is what I have used before with success, the peltiers.

EVRIDER




----- Original Message -----
From: Jack Murray
To: [email protected]
Sent: Thursday, June 29, 2006 12:45 PM
Subject: Re: air conditioning for ev's



http://www.allelectronics.com/cgi-bin/item/PJT-4/775/THERMOELECTRIC_COOLER__HEATER,_PELTIER_EFFECT_.html

Lewis, Brian K wrote:
> Were can I find out more about the TEC concept?
> My car did not have a working AC when I got it so I am starting from
> ground zero.
>
>
> -----Original Message-----
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
> Behalf Of Jack Murray
> Sent: Wednesday, June 28, 2006 11:31 PM
> To: [email protected]
> Subject: Re: air conditioning for ev's
>
> wow that sound really kludgy, although I'd probably try something like
> that.. You might look into using thermoelectric (TEC) modules, they are
> very power inefficient, but they can produce very cold temps.  Me thinks
>
> one could use a TEC to cool water, and pump the cold water through the
> existing heater system in a car and get cold air out the vents. The
> beauty of the TEC is reverse the polarity, and it will then be a heater,
>
> so you solve two problems at once.
> Jack
>
> Jody Dewey wrote:
>
>>It is actually cheaper to get a window unit.  I bought a 10,000 btu
>
> window
>
>>unit for $199 that runs on 115VAC.  I will be trying to run it off of
>
> an
>
>>inverter to see if it runs OK.  Startup current is the hardest part to
>
> get
>
>>to work.  If it does, you can bet that I will be installing it in my
>
> car.
>
>>This unit has auto temp control, remote fan operation, and is pretty
>
> quiet
>
>>for its size.  It only weighs 75 pounds also.
>>
>>-----Original Message-----
>>From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
>>Behalf Of Danny Miller
>>Sent: Wednesday, June 28, 2006 3:40 PM
>>To: [email protected]
>>Subject: Re: air conditioning for ev's
>>
>>
>>The "portable" AC units I have seen are 3-port units.  That is, it
>
> takes
>
>>in cooled air from the room, uses it to cool the condenser, and
>
> exhausts
>
>>it.  It's a horrifically inefficient and ineffective cycle because
>>somewhere the room has to draw in hot outside air to feed it.  It can
>>actually make the room warmer.  In a well sealed room, the pressure
>
> will
>
>>drop slightly and the condenser fan will simply stop moving air and
>
> the
>
>>unit stops working.
>>
>>Window units are 4-port systems, which makes a lot more sense.  You
>>might also be able to modify a "portable" unit to be a 4-port.
>>
>>You need quite a few BTUs to be "adequate".  I'm not clear on how many
>>BTU it takes to equal a normal sedan's system but I think it's
>
> something
>
>>like 10k BTU.
>>
>>Danny
>>
>>Jody Dewey wrote:
>>
>>
>>
>>>Just get a portable air conditioner and run it off your 12V bus with
>>
> an AC
>
>>>inverter.  You will have to take it apart to make it fit in the car
>>
> but
>
>>they
>>
>>
>>>are more than adequate.
>>>
>>>
>>
>>
>>
>
>


--- End Message ---
--- Begin Message --- When I started my conversion, I decided to migrate my static pages to a blog, to make updating more convenient. I found a blog that I liked so much, I decided to become a developer. When I'm not doing EV or family stuff, I'm doing Serendipity development (www.s9y.org).

There is a service that will provide a free Serendipity blog for you, too: www.supersized.org.

Jude

Michael Mohlere wrote:
Can anyone recommend a good site for putting together a web log (w/ photos) of an EV conversion, as I would like to document mine from start to finish. I was thinking that cardomain.com might be the way to go, but figured you folks might have some other ideas.

Thx, Mike



--- End Message ---
--- Begin Message --- Okay, I've searched all 24,039 unread messages in my inbox, and all the archived messages, and I'm still a little confused.

I bought the PFC-20 and Rudman Mk2B regulators. I'm quite paranoid about killing off my batteries, since this is my first EV. The batteries -- 12 Optima D34 YellowTops -- just arrived, so I'm working on installing everything. The regulators will go right on top of the batteries, and the instructions clearly show that I can wire the regulator B- and B+ directly to each battery. Cool. I'm a little confused over the bus wiring. I'm going to pick up an RJ35 stripper and crimper tool, but the regbus connectors appear to have 6 conductors; I've never seen a telephone wire with more than 4. Granted, my experience is very limited. Nonetheless, can someone advise me on what kind of RJ35 wire I have to get, and how to lay the wires in the connectors? As a follow-on question, what's that 7-pair header (J8, I think?) doing there? The only docs I can find on the Manzanita Micro site appear to describe a different version, since mine don't separate Sense jumpers.

Thanks in advance,
Judebert

--- End Message ---
--- Begin Message ---
See ALL the reviews. Neat sit for links to keep up with WKTEC! Just found:

http://www.mrqe.com/lookup?electric+car

-EVRIDER

--- End Message ---
--- Begin Message ---
Read the excellent review and VOTE for our film! Really good site for 
mainstream views too. The USER vote is up to 9.8 from 9.5 ( at the bottom of 
the page-GO VOTE NOW!)

http://www.metacritic.com/film/titles/whokilledtheelectriccar#users

-EVRIDER

--- End Message ---
--- Begin Message ---
Steven,

You ain't kidding things are starting to cook! That bill is a great
acknowledgement that someone is paying attention. Too bad it doesn't
have an EV provision. But then again, the technology should spill over
to EV's.

Mike

http://www.theorator.com/bills109/hr5538.html



--- In [EMAIL PROTECTED], Steven Lough <[EMAIL PROTECTED]> wrote:
>
> 1) Working with SONY Pictures Distribution representatives here in 
> Seattle, we...The Seattle EV Association, have been granted (up-to) 100 
> tickets
> (50 two-person-passes) to an ADVANCED Screening of "Who-Killed the 
> Electric Car"    to be shown on July 11th,   3 days prior to the Public 
> Opening...!!  We are to dream up various contest, drawings, etc. to get 
> these tickets into worthy hands.
> 
> They are doing the inviting of Enviro-Types, Politicians, Dignitaries, 
> and the MEDIA...    So we are free to use our imaginations !
> 
> One of my first ideas was to have folks enter a short paragraph. . "Why 
> I would LOVE to have an Electric Car"  All winning entries would get 
> tickets.
> 2nd Idea, would be to hand over some of these tickets to our Local PBS 
> station for Distribution in some way that THEY would think worthy.
> 
> AND I am sure others will have other ideas.
> 
> Only Problem....  July 11th is not too far away.  So it can't be too 
> fancy or Hard to implement.
> 
> ITEM 2)   Everyone in our EV and PHEV community should take a close
look 
> at House Bill 5538 (formal Name)
>   Plug-In Hybrid Electric Vehicle Act of 2006
> 
> Full text at: http://www.theorator.com/bills109/hr5538.html
> 
> Things are starting to COOK...   Im off this afternoon for a radio 
> interview with the Sandusky Radio Network.. ( 5 radio stations here in 
> the Seattle area..  I'll let ya all know when the program will air...
> 
> Till then...
> -- 
> Steven S. Lough, Pres.
> Seattle EV Association
> 6021 32nd Ave. N.E.
> Seattle,  WA  98115-7230
> Day:  206 850-8535
> Eve:  206 524-1351
> e-mail: [EMAIL PROTECTED]
> web:     http://www.seattleeva.org
>




--- End Message ---
--- Begin Message ---
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*         ---REMAINDER OF MESSAGE TRUNCATED---            *
*     This post contains a forbidden message format       *
*  (such as an attached file, a v-card, HTML formatting)  *
*       Lists at  sjsu.edu only accept PLAIN TEXT         *
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* is not set to send PLAIN TEXT ONLY and needs adjusting  *
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--- End Message ---
--- Begin Message ---
I just heard on NPR that tomorrow's eddition of
"Science Friday" will be interviewing the author of
"Who Killed the Electric Car".  See their web site for
more info...

- Steven Ciciora

__________________________________________________
Do You Yahoo!?
Tired of spam?  Yahoo! Mail has the best spam protection around 
http://mail.yahoo.com 

--- End Message ---
--- Begin Message ---
Would this be available on line as a "podcast?"
----- Original Message ----- 
From: Steven Ciciora<mailto:[EMAIL PROTECTED]> 
To: [email protected]<mailto:[email protected]> 
Sent: Thursday, June 29, 2006 5:13 PM
Subject: NPR's "Science Friday" to interview author of "Who Killed the Electric 
Car"


I just heard on NPR that tomorrow's eddition of
"Science Friday" will be interviewing the author of
"Who Killed the Electric Car".  See their web site for
more info...

- Steven Ciciora

__________________________________________________
Do You Yahoo!?
Tired of spam?  Yahoo! Mail has the best spam protection around 
http://mail.yahoo.com<http://mail.yahoo.com/> 

--- End Message ---
--- Begin Message ---
At 08:01 AM 29/06/06 -0700, you wrote:

I tried, but three times got a message to enter a number shown in a box for
confirmation and all three times was told it was not correct.  Granted I am
not the world's greatest typist but I am not that inept.  Would anyone care
to offer a suggestion as to what I am doing wrong?

Gail

G'day Gail, and all

The problem that I have found with reading the numbers is that they are a) in very high-contrast to the background (dim numbers in a dark box against a bright screen) and b) the "hard" number (inserted to make it hard for a computer to intepret it) is often tilted and/or fades, so that a 1 or a 2 could be mis-read as a 7, for example.

I sent an email to the site owner, & he basically said that they had to do this as someone went to all the trouble of writing a computer program that would vote, read the number, confirm it, change IP address and do it all again. Remember a couple of months ago a couple of vehicles that'd jump 800 votes a night, then once it was ahead would get no votes for a week? So they had to use a display form that computers find almost impossible to interpret correctly.

He could do something about the brightness pf the page background, though.

Regards

[Technik] James
--- End Message ---
--- Begin Message ---
Jude Anthony wrote: 

> The regulators will go right on top of the batteries, and the 
> instructions clearly show that I can wire the regulator B- and B+ 
> directly to each battery.  Cool. 

Danger Will Robinson, danger! ;^>

One of the YTs that Ralph Merwin generously donated to my EV project
bears the scars of having had the reg mounted right on top of it.  I
don't know why the reg misbehaved, but it nearly melted through the top
of the battery before Ralph caught it.  Mount your regs *near* the
batteries if you must, but don't mount them directly on the battery if
you can avoid it.

> I'm a little confused over the bus wiring.  I'm going to pick 
> up an RJ35 stripper and crimper tool, but the regbus connectors
> appear to have 6 conductors; I've never seen a telephone wire
> with more than 4.  Granted, my experience is very limited.
>  Nonetheless, can someone advise me on what kind of RJ35 wire
> I have to get, and how to lay the wires in the connectors? 

What the heck is RJ35?  You either need an RJ12 (6-conductor,
phone-type) or RJ45 (8-conductor, PC network-type) connector.
Double-check the reg documentation to confirm which you need before
buying; if you have PC network cable handy, just try plugging it into
the regbus jack; if it fits, you can use common RJ45 network connectors;
if it is too wide, you need to use the RJ12 phone connector.

You should be able to find 3 or 4 pair phone cable just about anywhere
(such as Home Depot, etc.), and you can definitely use CAT5
(8-conductor, 4-pair) network cable.

Whichever cable you choose to go with, I would strongly suggest that you
use stranded, rather than solid, cable as it will better cope with the
vibrations/flexing in an automotive environement.  You need to ensure
that the connectors you buy are for stranded cable if you use stranded
cable, or for solid cable if you use solid cable.

Useful information about the RJ connectors and links to an 8-conductor
flat phone cable can be found at:

<http://en.wikipedia.org/wiki/RJ-11>

Note that it doesn't matter which wires you connect to which pin of the
connectors as long as you are consistent about it at each end of any
cable.

Cheers,

Roger.

--- End Message ---
--- Begin Message ---
    The fourth of July came a bit early for the KillaCycle crew. We
provided a $1000 fireworks display at the track yesterday. The rear
motor reverted to the fourth state of matter about 2/3's of the way
down the track.

    The A123 Systems Li-Ion battery pack (376 volts) supplied an awesome
amount of HP that turned out to be a bit too much for one of the
motors. I guess I'll have to keep my comms a bit cleaner. :-)

    Here is a clip of that last run for the day.

http://www.killacycle.com/Second%20Run.wmv

    Here is a burn-out clip showing good use of the "bottomless pit" of
energy these cells can hold. We could have done this burn-out and the
run SIX more times before recharging.

http://www.killacycle.com/Burnout.wmv

    We should have the motors all back up to snuff for our next planned
outing at the AHDRA event on Nov 10-11 at Las Vegas.

     See you there,

    Bill Dube'

--- End Message ---
--- Begin Message ---
Would this be available on line as a "podcast?"

Yes. Science Friday releases its pod casts a few days after the show first airs on the radio.


--

The Electric Motorcycle Portal
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Just thought I'd sign up and introduce myself.
 
Have fun,
 
KD

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Looking at what items I want to get done during the unpaid four day
weekend coming up, I see some EV work to be done besides fighting
the ravenous squirrels out of my garden, and looking for another
job.

The weather should be perfect to get out and do some maintenance to
my pack. I will charge my pack fully the night before, water the
cells, clean the tops of the batteries, clean up any corrosion from
acid spray, tighten the terminal connections, and reapply
anti-corrosion grease.

When I put the new pack in, I applied an aerosol can form of anti
corrosion spray. It just did not last. I am going back to the
grease form. I know it will last, and keep the acid spray corrosion
at bay.

Since it is now summer, I will need to re-check my tire’s air
pressure to make sure I am minimizing the amount of amp hours per
mile I am using. Since most of my pack weight is from the rear
pack, I set the front tires to 40 psi and the rear to 44 psi.

Next, I need to see where I am going to mount a DC to DC converter.
With the weather now good, I have no excuses to get this done. The
question is do I mount the DC2DC unit inside the vehicle (i.e.: in
the rear next to the rear pack), or under the hood where the
toasted Sevcon DC2DC unit is still languishing?

I have been considering getting a Kepco DC2DC
 http://www.kepcopower.com/rkwp-buy.htm 
 ever since I saw one under the hood of Bob Schneeveis' Sparrow EV.
It is small and affordable. I figure a 15V 300 watt unit should put
out 25 amps at 12 VDC. 

The Iota DLS 30 battery charger looks good too
 http://store.solar-electric.com/dls-30.html 
 http://www.iotaengineering.com/dls30.htm 
 but its package design is much larger. I will have to see how much
room I have.

...

I also want to make a distance run during these holiday days off to
see the range of my now lighter capacity US125 pack (I used to have
a US145 pack). 

>From Redwood City (on the SF Peninsula) going South to the San Jose
EAA Chapter’s meeting location at Reid Hillview Airport is about 26
miles of highway but about 33 energy miles when I include the city
street driving. That is beyond my half way point as I figure I only
have a 42 mile highway speed pack now (instead of the 50 I used to
have).

I will be dependant on the EV charging at their location. That
location's EV charging site is listed on evchargernews 
 http://www.evchargernews.com/regions/95148_1.htm

In reading the comment on teh above page, it looks like some AVCON
charging heads have an internal 30 amp fuse which seems odd if most
AVCONs tap into a 40 amps breaker. Perhaps someone can come up with
a fix that will allow those AVCON charging heads to provide full
power again.

But the evii.com MCS-100 with a 14-50 outlet that is also there is
connected to a 40 amp breaker, thus I will be able to take
advantage of all the power of its 240 VAC source when I use my
PFC-30 charger.

Guesstimating that I am (33 energy miles * 2.3 amp hours per
highway mile = 76), I should be ~76 amp hours down. Charging at a
36 amp rate in the begining and decreasing as the pack's surface
voltage rises, my average charge rate should be about 30 amps. 

It should take (76 amp hours down / 30 amps = 2.53) about 3 hours
to fully regain the amp hours I will need to get back home. But I
may not go that route and only charge enough to make it to another
EV charging location (i.e.: Fry's in Palo Alto).

...

Well, that is great plans for the up and coming weekend, but that
isn’t for a couple of days. Today I wanted to take advantage of
this good weather and do an errand during my lunch period.

I decided to give my baby the deluxe treatment and take her to
Ducky’s Car Wash 
 http://duckyscarwash.com
It is an interesting place where all the local well-to-do folks
take their new cars to have it cleaned for them.

So I pull in to get ‘tagged and bagged’ for their ‘Deluxe Package’.
Then I pulled my EV forward to the first stop for the crew to
vacuum the vehicle. I left the keys in the EV so when they finish
they can drive the vehicle to the next stage.

Though I was directed to go directly to the cashier to pay, I told
the attendant I would be right back out encase the crew had trouble
(I have gone through this before. There are just too many people
trying to make driving an EV hard).

Yup, as soon as I came out of the cashier’s office door, the crew
was looking at me with their fists on their hips and disbelief on
their faces as they did not know how to make the vehicle move.

English was not the crew's first language, but they knew enough to
get the job done. I had the driver sit in the EV and got him to put
the clutch in and put it in gear. I turned the key to on and told
him it was on and ready to drive. I released the parking brake, and
told him to just ‘give it gas’ and go.

He closed the door, but then quickly opened the door again. He
turned the key back and forth and motioned that something was not
right. I turned the key to on, and said there is no engine. 

That did not register on his face, so I reached down and used my
hand to push on his right foot on the accelerator. The motor made
the typical high speed whine sound, and then I said it is electric.
He gave an “Oh” and then said, “¡Eléctrico!”

With a smile now on his face he slipped the clutch and slowly moved
my EV around the corner. Funny, how people want to burn the clutch
as if to not ‘kill the motor’. But it was only a short distance, so
I was not concerned about wearing the clutch plates.

After the hosing-down, pre-scrub, and run through the wash tunnel,
my EV was parked out front near the waiting area, while the crew
finsished the rest of the detailing. Normally, the clients all wait
outside in a seating area near the vehicles being detailed after
paying at the cashier. When their vehicle is done, their vehicle
model called out, you give the crew the claim ticket and tip, then
drive off and get your car dirty again.

While I was waiting I sat next to a man and mentioned the
experience. He smiled and asked the typical EV questions (how fast,
how far, how much does it cost, …). But I was able to get in my
experience in driving an ICE while my EV was repaired from the New
Year’s floods.

I expressed my dismay at the cost of gasoline with an ‘Ouch!’,
moving my hand away like I just placed it on a very hot surface. He
smiled and said “yea” with a nod. But I do not think he immediately
got the fact that since 1992 I have not had to pay for gas, and now
I am driving around gas-free. I bet it will come to him later.

I got back to work with a cleaner EV feeling, well ‘Just Ducky’.






Bruce {EVangel} Parmenter

' ____
~/__|o\__
'@----- @'---(=
. http://geocities.com/brucedp/
. EV List Editor, RE & AFV newswires
. (originator of the above ASCII art)
===== Undo Petroleum Everywhere

__________________________________________________
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Bill,
Godspeed on the repairs to the machine. 
 
Was that 8.911 seconds @ 134.02 MPH on the run? Cool.
 
Mike B
DEVC

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"Shouldn't that be putting?"

One doesn't putt in a Global Electric Motorcar.

FYI

GreenCarCongress<http://www.greencarcongress.com/2006/06/russian_preside.html>has
a story that Putin bought 30 gemcars for the next G8 Conference.

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Hi Jude,

Check out L-Com at http://www.l-com.com/productfamily.aspx?id=2274 That's
where I bought a bag of 100 RJ12 (6X6) connectors and 100 feet of the flat,
six-conductor stranded RJ cable (silver satin). The link above is the whole
product family, which shows the connectors, cable and crimper (at least it
just did for me).

If you don't want to buy all that for just 12 batteries, I've probably got
enough of the connectors for you and at least 60 feet of cable left over
from the installation on Joule Injected. I've also got the
stripper/crimpers, of course. I could probably knock out 12 jumpers for you
in about 10 minutes if you give me the lengths you need. Email me at
matt(-at-)suncoast(-dot-)net if you want to do that, or if you just want
some cable and connectors. I'll be out of town until Tuesday, but I'll still
be checking my Suncoast account.

I noticed Roger's response, and I'd agree that you absolutely want to mount
them off the surface of the battery (I zorched one after placing the solder
pads squarely on a big fender washer!) I used 1/8" Lexan (or was that just
plain acrylic sheet?) and then drilled four holes each and used spacers with
little #6 screws as standoffs for each reg. Why, yes, that was a lot of work
for 25 regs!

I gotta say that little bit of protection definitely saved one reg at the
Power of DC. When the Orbital let loose at ONLY 1600 amps, it was the only
thing that stood between the spewing vents at the top of the battery and the
bottom of the reg. Just had to replace the fuse (and battery, of course) and
she was ready to go again!

Can't help you on that header. Haven't used it.

Matt Graham
300V "Joule Injected" Nissan
http://www.jouleinjected.com
Hobe Sound, FL


-----Original Message-----
From: Jude Anthony [mailto:[EMAIL PROTECTED] 
Sent: Thursday, June 29, 2006 9:15 AM
To: EVDL
Subject: Regbus wiring and jumpers

Okay, I've searched all 24,039 unread messages in my inbox, and all the
archived messages, and I'm still a little confused.

I bought the PFC-20 and Rudman Mk2B regulators.  I'm quite paranoid about
killing off my batteries, since this is my first EV.  The batteries -- 12
Optima D34 YellowTops -- just arrived, so I'm working on installing
everything. 

The regulators will go right on top of the batteries, and the instructions
clearly show that I can wire the regulator B- and B+ directly to each
battery.  Cool. 

I'm a little confused over the bus wiring.  I'm going to pick up an RJ35
stripper and crimper tool, but the regbus connectors appear to have 6
conductors; I've never seen a telephone wire with more than 4.  Granted, my
experience is very limited.  Nonetheless, can someone advise me on what kind
of RJ35 wire I have to get, and how to lay the wires in the connectors? 

As a follow-on question, what's that 7-pair header (J8, I think?) doing
there?  The only docs I can find on the Manzanita Micro site appear to
describe a different version, since mine don't separate Sense jumpers.

Thanks in advance,
Judebert

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Hi Michael, and welcome to the list!

Just thought I'd sign up and introduce myself.
What exactly are you doing?  What specs, etc.?  Where do you live?

-Ryan
--

- EV Source <http://www.evsource.com> -
Summer Special - Free shipping on all orders over $500!
Includes Zillas, WarP and Impulse Motors, and PFC Chargers
E-mail: mailto:[EMAIL PROTECTED]
Toll-free: 1-877-215-6781

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Yes it does sound too good to be true.  Let us know if it is true.  Lawrence
Rhodes.....

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I tighten my lugs everytime I water.  Lawrence Rhodes....
----- Original Message ----- 
From: "Joel Silverman" <[EMAIL PROTECTED]>
To: "EV List" <[email protected]>
Sent: Thursday, June 29, 2006 11:15 AM
Subject: Lugs Loosen Up


> I am having a tough time keeping the connections to my
> batteries tight.  It appears that over time the
> nut/bolt loosen up.
> 
> I understand that lock washers are not a good
> solution.  So, what do people use to keep their
> connections tight?  Loctite? A special washer?
> 
> Thanks
> 
> Joel
> 
> __________________________________________________
> Do You Yahoo!?
> Tired of spam?  Yahoo! Mail has the best spam protection around 
> http://mail.yahoo.com 
> 

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Wow just $1000, that is good, we a little over $2000 powered by car
batteries when we were working on our DARPA robot
http://ssinc.us/Fire1.mpg    

But seriously, even so, good job.

KD
-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On
Behalf Of Bill Dube
Sent: Thursday, June 29, 2006 4:12 PM
To: [email protected]
Subject: July 4th comes early for the KillaCycle



    The fourth of July came a bit early for the KillaCycle crew. We
provided a $1000 fireworks display at the track yesterday. The rear
motor reverted to the fourth state of matter about 2/3's of the way down
the track.

    The A123 Systems Li-Ion battery pack (376 volts) supplied an awesome
amount of HP that turned out to be a bit too much for one of the motors.
I guess I'll have to keep my comms a bit cleaner. :-)

    Here is a clip of that last run for the day.

http://www.killacycle.com/Second%20Run.wmv

    Here is a burn-out clip showing good use of the "bottomless pit" of
energy these cells can hold. We could have done this burn-out and the
run SIX more times before recharging.

http://www.killacycle.com/Burnout.wmv

    We should have the motors all back up to snuff for our next planned
outing at the AHDRA event on Nov 10-11 at Las Vegas.

     See you there,

    Bill Dube'

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Hi Michael

Welcome to the EVDL.

Just thought I'd sign up and introduce myself.

I am guessing that you received an email concerning series-wound motors, NEDRA, the EVDL, and a certain white Datsun that makes 775 ft. lbs. of torque @ 0 rpm :^D

You are certainly in the right place as virtually all EV component industry folks are here as are most NEDRA racers, component builders, and other performance EV enthusiasts.

The archives of this list can provide you with an encyclopedic amount of EV info if you take the time to sift through.

Enjoy!
...




Roy LeMeur
Olympia, WA

My EV and RE Project Pages-
http://www.angelfire.com/ca4/renewables/evpage.html

Informative Electric Vehicle Links-
http://www.angelfire.com/ca4/renewables/evlinks.html

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Hey Bill, All

Bill Dube <[EMAIL PROTECTED]> wrote:
   
  >The fourth of July came a bit early for the KillaCycle crew. We
>provided a $1000 fireworks display at the track yesterday. The rear
>motor reverted to the fourth state of matter about 2/3's of the way
  >down the track.
   
  Hey Bill you better at least grab some pics for my Hall of Flame album if 
those motors don't find there way here.  If I could ask a favor don't discard 
those old brushes.  I've been talking with a brush manufacturer about analyzing 
a brush (such as yours) to see what they would recommend as far as grades go.  
Be a free (okay couple bucks in freight)  way to get some outside input.
   
  I have to admit that I got a lot of enjoyment from that in a sick sort of 
way.  I doubt I would have enjoyed it as much if they had been mine though, 
lmao.  Awesome video, loved the sound of the burn out as it's ending and it 
chirps.
  Cya
  Jim Husted
  Hi-Torque Electric
  I can't believe it but I'm actually blood lusting for close up pics, lmao!
 

                
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