Jay,
As David already suggested - you probably killed the pay way before its
time due to daily complete re-charge after very short drives.
I too have 20 Golf cart style batteries in a light truck (89 Ford
Ranger).
If I drive only 4 miles on a day, I don't charge at all until I have
driven more and it makes sense to charge, otherwise I am wasting too
much power on equalization which does not result in miles, only in water
loss.
I see the effect also from your electricity cost.
While I do not know how many kWh you actually used, my guess would be
that $484 means around 4000kWh. which means that you used about 0.8 kWh
per mile and that is twice the amount that I would expect to see for
careful EV driving of a light truck. My own consumption is slightly over
half kWh per mile due to the waste in the automatic transmission that
was kept in this conversion (almost 20 years ago - not my idea). I
bought this truck with almost new batteries (the controller failed after
the previous owner had a couple hundred miles on them) and I have added
about 5400 miles in the past 1.5 years (minus several months when I was
out of town during that time).
There is no sign of degradation, other than that in these colder months
where many nights are below 50F and days hardly go over 60F, the range
is somewhat limited to drive far in a single trip. If I drive, then wait
a while and several hours later drive back, I can still get close to the
summer range, but pulling max capacity in one trip is more restricted as
can be expected. I charge conservatively and can wait between 2000-3000
miles before watering the pack, which then takes about 3 gallons.

Hope this helps,

Cor van de Water
Chief Scientist
Proxim Wireless Corporation http://www.proxim.com
Email: cwa...@proxim.com Private: http://www.cvandewater.info
Skype: cor_van_de_water Tel: +1 408 383 7626


-----Original Message-----
From: ev-boun...@lists.evdl.org [mailto:ev-boun...@lists.evdl.org] On
Behalf Of Jay Summet
Sent: Sunday, November 24, 2013 5:55 PM
To: ev@lists.evdl.org
Subject: [EVDL] Cost of ownership / Pack Replacement report - Chevy S10
/ 120v Lead Acid pack

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I'm replacing the 20 six volt lead acid golf cart batteries in my 1995
Chevy S10 conversion after 2.75 years (1008 days).  My total cost of
ownership (electricity, batteries, maintenance) works out to $0.66 a
mile (not counting fixed insurance/registration costs). $484
electricity, $2,171 battery, and $610 maintenance.

I drive relatively short distances each day, and so have only put
4,861 miles on it over 1008 days, and 685 charge cycles. I expect my
cost per mile would be less if I were driving longer trips each day.

The batteries were originally purchased at Sams Club ( Energizer
Johnson Controls) for $1,800 but I'm using the $2,171 replacement cost
at Interstate to calculate the cost of ownership. If I used the actual
purchase price for this pack it would be $0.59 per mile.

The full writeup can be found here:

http://www.summet.com/blog/2013/11/24/electric-pickup-truck-cost-of-owne
rship/


Jay

P.S. I did not burn 242.5 gallons of gas.
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