http://blog.caranddriver.com/the-future-of-tires-will-the-government-limit-grip/
The Future of Tires: Will the Government Limit Grip?
July 20, 2016  Clifford Atiyeh

The 1980s Michelin ads picturing car tires as infant playpens, with babies
surrounded by belted radials and black rubber, always ended with an
invaluable lesson: “Because so much is riding on your tires.” It’s as true
today as ever, only there’s an extra weight we didn’t consider back then:
The federal government.

For the first time, the United States will attempt to ban passenger vehicle
tires that aren’t fuel-efficient. The FAST Act, signed into law by President
Obama in December 2015, is a five-year transportation bill that, among many
things, directs the National Highway Traffic Safety Administration to set
minimum standards for tire rolling resistance by the end of 2017. It will
attempt to mirror tire regulations adopted by the European Union in 2012,
which mandated thresholds for rolling resistance, wet traction, and even
noise. This ignites a very reasonable suspicion. Will low-grip tires with
“eco” labels on the sidewall—some of which are already fitted as original
equipment on efficiency-minded mainstream cars today—come to ruin all cars,
especially sports cars? Surely, our skidpad results and slalom times would
all suffer.

But after reviewing trade group opinions of the EU regulation and speaking
to a few experts, we’re not sure any of that will happen. When these new
regulations go into effect (likely in five years), our tires and cars should
overcome whatever may get lost—fuel consumption included.

“We are first and foremost a safety product,” says Mike Martini, president
for Bridgestone’s original equipment division in the U.S. “We got to have
this fuel economy component, but you got to do it without compromise.”


Why go after tires? With significant strides made in aerodynamics and other
sources of efficiency-sapping friction, modern cars have gotten to the point
that their tires burn up a bigger proportion of fuel than they used to.
According to Michelin, tires typically account for 25 percent of a new car’s
fuel consumption, up from the 20 percent it was a few years ago. Put another
way, every fourth fill-up in your Accord goes to overcome rolling
resistance. On electric vehicles, which are further optimized for
efficiency, and where every last mile is critical, tires drain around 30
percent of battery range.


“According to the EU’s calculations, the best “A” grade tires may reduce
fuel consumption by 7.5 percent compared to the lowest “G” grade.”

In Europe, all car tires ship with consumer labels that score a tire’s fuel
efficiency and wet traction across an A to G grading scale, along with a
three-tiered scale for allowable road noise relative to future limits. Tires
that score below a G—that’s a rolling resistance greater than 12.1 kilograms
per metric ton—can’t be sold in the EU. According to the EU’s calculations,
the best “A” grade tires may reduce fuel consumption by 7.5 percent compared
to the lowest “G” grade. Multiply the billions of miles we travel worldwide
by even a sliver of improvement in gas mileage and the savings are massive.
Bridgestone goes so far to claim that its Ecopia Plus tires can net drivers
an additional 20 miles over a 400-mile cruising range. (Of course, if every
driver checked their tire pressures each month the potential fuel savings
could be massive as well, but what American does that?)

Our government isn’t likely to require noise reduction or so many letters.
An earlier, separate directive intended to supplement the Uniform Tire
Quality Grading System—the numerical treadwear rating and two alphabetical
ratings for temperature and traction imprinted on each sidewall—is also
under consideration. New five-star ratings will be displayed for fuel
efficiency, wet traction, and treadwear. These ratings may not coincide with
the actual efficiency and traction thresholds proposed by the FAST Act. But
whatever regulators ultimately decide, we’ll have the first standard that’ll
let us compare a tire’s fuel efficiency against its competitors. Winter,
off-road, spare, light-truck (“LT” designation), and any tires less than 12
inches in diameter are exempt.

Car enthusiasts shouldn’t cry, at least not until the first ruling draft is
published. The wording in the FAST Act specifically mandates that any new
standards won’t have a “disproportionate effect” on tires rated Z and higher
(i.e., those with speed ratings above 149 mph). That wording was explicitly
lobbied by the Rubber Manufacturers Association, which represents the
majority of tire companies selling in the U.S. The bill’s language for
wet-traction requirements also scales them with fuel efficiency, so that any
increase in efficiency must prevent a decrease in wet traction. Since wet
surfaces have a lower friction-coefficient than dry surfaces, it’s a
tougher—and ultimately, safer—benchmark for tire companies to meet. In
essence, lawmakers can’t mess with our P Zeros, Pilot Super Sports or Sport
Cups, or any of our favorite sticky rubber. If they try, the RMA and other
companies can challenge NHTSA or file suit against it under the
Administrative Procedure Act, which strictly governs how government can make
its own rules.

“The market for (high-performance) tires could be negatively impacted
compared to the rest of the market,” says RMA spokesman Dan Zielinski when
we asked about the impacts of future regulations on high-performance tires.
“The last thing we wanted to see was a tire company to trade traction for
fuel economy.”

Michelin is hardly worried about its performance tires. According to global
technical sales director Scott Pajtas, rumblings of the EU law capping grip
levels are untrue. The regulations, he says, have made the biggest impact on
Chinese, Korean, and other emerging, low-cost tire brands flooding the
market, which are struggling to meet the rolling-resistance threshold.

“How can you possibly increase wet traction while lowering rolling
resistance?”

“For the last 25 years, we’ve operated under the assumption that these
regulations would be tougher and tougher to meet,” he says. “The EU rules
set performance thresholds for a second-tier tire supplier. Frankly, it’s
not necessary for us to increase rolling resistance even on high-performance
tires.”

But tire companies don’t operate above the laws of physics, and there’s no
magic formula to make a tire class-leading in every category. Spider graphs,
which link dissimilar performance values, are an easy visual of this
challenge. How can you possibly increase wet traction while lowering rolling
resistance? Can you boost treadwear and dry traction simultaneously?
Bridgestone’s Martini, who started in the tire business when the first
low-rolling resistance models came out in the late 1970s, says his industry
is up to the challenge.

“We’re going to be doing more and more to meet that 54.5 mpg (CAFE) target,”
he says. “They’ve already turned the crank on us really hard, and we’ve
already delivered.”

Besides lightweight materials and advanced polymers—the most secret sauce in
a tire company’s lab—automakers will continue to optimize their suspension
geometry and tuning toward specific tires, even if they deliver fractionally
less grip than before, to maximize every millimeter of contact patch.
Stability control and anti-lock brake tuning, too, will have get to smarter
to perfectly match a tire’s “slip curve,” which measures the exact point at
which a tire exceeds its peak traction and the grip begins to fall off.

We’ll be watching—and measuring, with our test gear—this evolution of tires
very closely. Because, indeed, there’s a lot riding on them.
[© 2016 Hearst Communications]
...
http://blog.caranddriver.com/author/clifford-atiyeh/
clifford.atiyeh @live.com




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