If you use that ebikes.ca calculator, set the controller current limit well
above what the motor can handle, you will see maximum power at close to 50%
of maximum RPM, this is at full throttle, and current only limited by the
motor resistance. At that 50% speed efficiency is also around 50%. Lowering
the controller current limit setting shifts the maximum power point and
efficiency higher, up to 60 to 75% as you say. So, it all depends on the
controller. My "250W" ebike draws 675W at 15km/hr, and on the flat it does
30 km/hr. the 1kw ungeared Hub motors do better efficiency because they are
not running at the un- current limited maximum power point. The maximum
power allowed here is 300W, Europe is 250W. 

-----Original Message-----
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Lee Hart via EV
Sent: 31 May, 2017 4:29 AM
To: ken; Electric Vehicle Discussion List
Subject: Re: [EVDL] Most efficient hub motor for 20" wheel

ken via EV wrote:
>   I have a Bike E with a 20" rear wheel I want to put a 36 volt at 500 
> to
> 1000 watt hub motor there but I want it RPM effecint  for 20 mph. 
> where do i find such a wheel at reasonable price.

I also have a Bike-E, and have thought of electrifying it. But its handling
is such that I wouldn't feel comfortable with such a big motor. Keeping it
down to
20 mph is a good idea!

Note that PM motor efficiency tends to peak strongly near full power. At
light load, they are much less efficient, because you have full magnetic
losses all the time. So it may be better efficiency-wise to use a smaller
motor and gearing to achieve the best speed/efficiency tradeoff.

My Bike-E has a 7-speed rear hub, and of course a very long chain. My
thought was to mount the motor under the seat, with a freewheel sprocket to
the chain. 
That way, it gets the benefit of the gearing. The freewheel means you're not
spinning the motor when it's not being used while pedaling.

--
Any intelligent fool can make things bigger, more complex, and more violent.
It takes a touch of genius, and a lot of courage, to move in the opposite
direction. -- Albert Einstein
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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