FORC5 <[EMAIL PROTECTED]> wrote:

>  gold recovery, I wonder how this is done and if it is worth it ?.

In the early eighties, I remodeled a good size, two story building
called The Miami Postal Credit Union into a gold and silver recovery and
refining plant for a company called IMC, Intercontinental Medals Corp. 

I stayed on for almost a year as plant manager. The had some new methods
of refining that worked well in the lab, but not so great in full scale 
practice.
We made a lot of changes to the machinery to get it to work. 

Here are some pix from PR Press Day. We were not allowed to take pix of
our own. All pix are staged, this is before we really got into
production. These are from the official brochure. Sorry, the pix are a
little bad because the brochure went through hurricane Andrew, '92.

One was the main kiln. It was used for the bilk work; separating most of
the impurities from the precious metal. It had doors on the side that
when opened, set the walls on fire, even with protective material on the
walls.

Me with a brand new heat suit:
http://al_anger.home.comcast.net/gold/kiln1.jpg
The object in front of the kiln is for poring the crucibles with; they
get locked into the ring.

Next, with the doors open:
http://al_anger.home.comcast.net/gold/kiln2.jpg
The kiln wasn't hot that day. 

I welded the doors shut, cut the top off the kiln and made a roiling top
that slid to one side. Also a vent to collect the heat when open, and
blow it outside.

This unit was for the finish refining:
http://al_anger.home.comcast.net/gold/kiln3.jpg
What you see is the finish end of the kiln.

http://al_anger.home.comcast.net/gold/kiln4.jpg
These white trays were loaded with the ~90% refined metal, and placed in
the kiln. Cleaning flux is added through a hole in the top and the flux
is scraped off at regular intervals; until the metal reaches .999. Then
the tray is pulled to the finish half of the kiln (kiln3.jpg) with the
upper crank handle. (with the wire sloppily wound around it) Then the
lower crank handle tilts the tray to pore the molten metal into the
ingot molds. All this is done in an argon atmosphere. The ingots are
allowed to cool till solid in the argon gas. We spent months working out
the bugs in this design. (that's me - without the hard hat)

I only have one pic of the electro-deplating room:
http://al_anger.home.comcast.net/gold/electro.jpg
Similar to fries cooked in oil at MickyD's The scrap is lowered into a
cyanide bath and de-plated onto plates hung from the rods. You can see
two of the rods in the upper position. The cyanide bath has to be kept
at exactly the right pH or everyone in the room drops over.  :(   There
were sensors to detect any cyanide in the air.

On the roof of the building I installed giant scrubbers to clean all of
the air coming from the plant:
http://al_anger.home.comcast.net/gold/clean.jpg

Here are some shots of me in the assay lab, testing for potential
precious metal in the raw scrap:
http://al_anger.home.comcast.net/gold/lab.jpg
and
http://al_anger.home.comcast.net/gold/lab2.jpg

any questions?


best,
al

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