At 02:51 PM 8/30/2015, you wrote:
>Ignoring clamping friction in a bolted shear joint calculation seems 
>to be a worst case analysis in that the assumption is: the bolts are 
>torqued just enough to keep from rattling around.  The total load 
>then would be applied in shear to the bolt.  That assumption does 
>not seem realistic for practical applications.
>Sid Wood
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I'm not an engineer but the following from the web would indicate 
that the 3/8" bolts (4 / each main spar attach) are a great deal more 
than adequate for our application.  Clamping friction would only 
increase the safety factor.  Our 3/8" inch bolts yield considerable 
more shear strength than the 1/4" bolts in the example below.  A 1200 
pound KR pulling 6 G's is 7200 pounds of force spread across 8 each 
3/8" wing attach bolts.  That's possibly the reason I've never seen a 
failed attach fitting in the several crashed KR's I've witnessed.

Like I said, I'm not an engineer so take with a grain of salt, 
whatever that means...........

Larry Flesner
P.S. Against my better judgement I'll even confess I never torqued my 
bolts but used a semi-educated "that feels about right".  I'm not 
recommending that approach for other builder.  Do it right.


(grade 8 as I recall)     A = Cross-sectional area of the fastener 
size (since bolt bodies/shanks have circular cross-sections, use area 
of a circle) = Pi x r2 where R (radius) = .250/2 = .125, therefore A 
= Pi x (.125)2 = .0491 square inches (in2)
Capability in shear = 91,000 lbs / in2 x .0491 in2 = 4468 lbs

Using the same .250-inch diameter grade 5 fastener results in the following:
Capability in shear = 75,000 lbs / in2 x .0491 in2 = 3683 lbs

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