Lithium batteries make great starter batteries because they are capable of
much higher discharge rates than lead acid batteries for a given amount of
energy stored.  This one of the factors that enables users to install a
much lighter lithium battery than the lead acid equivalent - a 10AH lithium
battery might have the same cranking performance as a 20AH lead acid
battery.

Lithium batteries also have other characteristics that need to be
understood and accounted for in the electrical design.  For example, where
a lead acid battery has a fairly smooth discharge curve (in that the output
voltage decreases somewhat linearly as the battery discharges), the
discharge curve for the typical lithium battery has a very sharp drop off
once it discharges beyond a certain point.  One minute it'll be delivering
enough voltage and the next it won't.

This, combined with the smaller amp hours rating for a given cranking
performance (a lithium battery capable of cranking say an O-200 will have
less amp hours than a lead acid battery capable of cranking the same
engine), makes a lithium battery quite a different proposition as a backup
battery.

A further consideration is that lithium batteries are damaged by both
over-voltage and under-voltage.  A couple of incidents will illustrate.

A friend of mine installed a lithium battery in his Zenith CH200.  One day
when he went to fly he found the master had been left on and the battery
was flat.  He checked the aircraft throroughly and then hand propped it.
He confirmed everything was normal, the alternator was charging and then
took off.  15 minutes later (at 4,500ft) the cabin filled with acrid
fumes.  He was able to get the canopy open and perform a forced landing in
a field.  Analysis showed the lithium battery had been damaged by the
complete discharge and reacted badly to being recharged.  He was lucky.

Less fortunate was the pilot of a LSA seaplane where a lithium battery
caught fire in flight (less than an hour after it was installed) and melted
the epoxy/carbon fibre tailboom.  Research into this incident indicates an
issue with lithium batteries in electrical systems that use PWM (pulse
width modulation) voltage regulators (e.g. most Rotax and
automotive installations).

When exposed to voltages above about 14.6 volts lithium batteries start to
develop little crystals inside that can short circuit the cathode and
anode.  When enough of these build up the battery will experience a
catastrophic failure.

Alternators produce something like 22 volts peak.  This is rectified and
then 'regulated' (in a PWM system) by switching the voltage on and off to
produce a waveform that averages the required voltage - usually 13.8V, a
suitable voltage for charging a lead acid battery that's nominally 12V.

The problem is that while the waveform coming out of the regulator is
nominally 13.8V (and averaged over time actually is 13.8V), at any instant
in time it could be any voltage in the range from zero to the peak voltage
of the alternator (around 22V).  Whenever it's over 14.6V it'll be doing
damage if there's a lithium battery in the system.  Lead acid batteries
tolerate this method of regulation.  Lithium batteries much less so.  The
more damage (those little crystals) that accumulates the greater the
likelihood of a catastrophic failure.

In many cases people have used these batteries with no dramas - I had
one in my (Rotax powered) aircraft for 70 hours of incident free flying.
But that was before I knew what I know now.

Although these batteries are marketed as a drop in replacement for the lead
acid batteries that are standard in many recreational vehicles, the
differences can be significant - especially in an aircraft.  I'd now only
use a lithium battery if the charging system can never produce a
voltage higher than 14.6V.  And if the battery was ever fully discharged
(e.g. by leaving the master on) it'd be going in the disposal bin.

Cheers,

Tony

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